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山(shan)(shan)西(xi)(xi)(xi)鋼(gang)(gang)材加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)槽鋼(gang)(gang)卷(juan)(juan)圓(yuan)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)鐵板(ban)(ban)卷(juan)(juan)圓(yuan)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)花紋(wen)板(ban)(ban)卷(juan)(juan)圓(yuan)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)波(bo)紋(wen)管卷(juan)(juan)圓(yuan)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)鋼(gang)(gang)材卷(juan)(juan)圓(yuan)折彎加(jia)(jia),山(shan)(shan)西(xi)(xi)(xi)角(jiao)鋼(gang)(gang)卷(juan)(juan)圓(yuan)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)管料卷(juan)(juan)圓(yuan)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)鋼(gang)(gang)板(ban)(ban)切割(ge)加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)鋼(gang)(gang)板(ban)(ban)卷(juan)(juan)筒加(jia)(jia)工(gong)(gong)(gong)(gong),山(shan)(shan)西(xi)(xi)(xi)鋼(gang)(gang)板(ban)(ban)激光切割(ge),我公司主營:鋼(gang)(gang)板(ban)(ban)加(jia)(jia)工(gong)(gong)(gong)(gong)
本公司(si)跟您(nin)一(yi)起分享(xiang)以下內容(rong)
鋼板(ban)切割技巧我們由以下(xia)幾個方面來(lai)分析(xi):
一、切割方式的選擇
薄鋼(gang)板(ban)(ban)或中(zhong)厚(hou)(hou)板(ban)(ban)的(de)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)我們可(ke)以(yi)考(kao)慮選擇(ze)激光切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)或是等離(li)子切(qie)(qie)(qie)割(ge)(ge)(ge)(ge),因為激光切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)或是等離(li)子切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)速度(du)快,質(zhi)量高等。激光切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)鋼(gang)板(ban)(ban)厚(hou)(hou)度(du):不銹(xiu)鋼(gang)厚(hou)(hou)度(du)一(yi)般在0-4mm,而(er)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)普通鋼(gang)板(ban)(ban)厚(hou)(hou)度(du)可(ke)以(yi)達到20mm。等離(li)子切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)鋼(gang)板(ban)(ban)以(yi)切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)中(zhong)厚(hou)(hou)板(ban)(ban)較多,切(qie)(qie)(qie)割(ge)(ge)(ge)(ge)質(zhi)量也很好。
火焰切割(ge)鋼板,當(dang)鋼板厚(hou)度大于25mm左右,我(wo)們(men)可以考慮選擇火焰切割(ge)。火焰切割(ge)我(wo)們(men)需要注意調節,把握切割(ge)速(su)度,以便確保切割(ge)質量。
水切割的優勢
水切割也是比較常(chang)見的(de),主要是用在不合適使(shi)用火焰(yan)切割、等(deng)離子切割的(de)地(di)方(fang),水切割由于不屬于熱切割,所以,不會有(you)熱變形(xing)這一問(wen)題,而(er)且,還可以滿足板面平整度要求(qiu),和有(you)較高的(de)工作效率,工藝簡單。
鋼板切割中(zhong)是否需要打磨(mo)
鋼板切割加工(gong)(gong)中是(shi)需要打磨的(de)。打磨是(shi)為了下一個(ge)工(gong)(gong)序做準備,同時保證產品的(de)美觀(guan),通(tong)過(guo)打磨,還可以清除(chu)工(gong)(gong)件上氧化(hua)皮(pi)和毛刺,從而提高焊(han)接質(zhi)量。
山(shan)(shan)西(xi)(xi)(xi)鋼材加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)槽鋼卷圓加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)鐵板(ban)(ban)卷圓加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)花紋板(ban)(ban)卷圓加(jia)(jia)(jia)(jia)工(gong),鋼板(ban)(ban)沖孔加(jia)(jia)(jia)(jia)工(gong)哪家(jia)好(hao),山(shan)(shan)西(xi)(xi)(xi)波紋管(guan)卷圓加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)鋼材卷圓折彎加(jia)(jia)(jia)(jia),山(shan)(shan)西(xi)(xi)(xi)角鋼卷圓加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)管(guan)料卷圓加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)鋼板(ban)(ban)切(qie)割(ge)加(jia)(jia)(jia)(jia)工(gong),山(shan)(shan)西(xi)(xi)(xi)鋼板(ban)(ban)卷筒加(jia)(jia)(jia)(jia)工(gong),鋼板(ban)(ban)沖孔加(jia)(jia)(jia)(jia)工(gong)多(duo)少錢一(yi)米,山(shan)(shan)西(xi)(xi)(xi)鋼板(ban)(ban)激光切(qie)割(ge),我公司主營:鋼板(ban)(ban)加(jia)(jia)(jia)(jia)工(gong)
本公司(si)跟您一(yi)起(qi)分(fen)享以下內容
板(ban)金(jin)車間的(de)(de)(de)傳統加工(gong)(gong)方式為剪、切(qie)(qie)、折三步流(liu)程。在(zai)(zai)鈑金(jin)加工(gong)(gong)中(zhong)(zhong),沖(chong)裁工(gong)(gong)藝要(yao)(yao)(yao)求(qiu)大(da)量(liang)的(de)(de)(de)模(mo)具,而(er)沖(chong)裁工(gong)(gong)藝又具有少切(qie)(qie)削、無切(qie)(qie)削等特點(dian),因此非常(chang)(chang)重要(yao)(yao)(yao)。這(zhe)種模(mo)具通常(chang)(chang)需要(yao)(yao)(yao)在(zai)(zai)一(yi)(yi)次生產(chan)(chan)(chan)中(zhong)(zhong)完成(cheng)幾(ji)十個套(tao)筒,而(er)有些產(chan)(chan)(chan)品(pin)可能(neng)需要(yao)(yao)(yao)上百個套(tao)筒。在(zai)(zai)模(mo)具設計(ji)制(zhi)造過程中(zhong)(zhong),太原(yuan)鋼(gang)板(ban)沖(chong)孔加工(gong)(gong),時間本(ben)身就(jiu)需要(yao)(yao)(yao)一(yi)(yi)定的(de)(de)(de)周期(qi),而(er)產(chan)(chan)(chan)品(pin)還要(yao)(yao)(yao)有一(yi)(yi)定的(de)(de)(de)試制(zhi)周期(qi),這(zhe)樣就(jiu)造成(cheng)了大(da)量(liang)的(de)(de)(de)耽誤(wu)時間,從(cong)經(jing)濟角度來看,裝備大(da)量(liang)模(mo)具,產(chan)(chan)(chan)品(pin)的(de)(de)(de)成(cheng)本(ben)就(jiu)會(hui)相(xiang)應增加,造成(cheng)成(cheng)本(ben)的(de)(de)(de)浪費。因此,在(zai)(zai)整個市場競爭的(de)(de)(de)大(da)環境下,迫切(qie)(qie)需要(yao)(yao)(yao)一(yi)(yi)種新的(de)(de)(de)加工(gong)(gong)方式。
由于(yu)(yu)以(yi)上原因,大(da)(da)型激(ji)光(guang)加工技術在鈑金車間便成了(le)(le)一大(da)(da)特色,激(ji)光(guang)加工技術大(da)(da)的(de)特點就是不用模具就可以(yi)加工,利(li)用激(ji)光(guang)加工落料省(sheng)去了(le)(le)大(da)(da)量模具的(de)使用,使生(sheng)(sheng)產(chan)時(shi)間縮短,產(chan)品(pin)(pin)(pin)成本降(jiang)低(di),更好地(di),非常有利(li)于(yu)(yu)多種(zhong)小批(pi)量產(chan)品(pin)(pin)(pin)的(de)生(sheng)(sheng)產(chan),以(yi)及大(da)(da)批(pi)量產(chan)品(pin)(pin)(pin)的(de)生(sheng)(sheng)產(chan)。
大型折彎加工
通(tong)過更換模具進行大(da)型(xing)激(ji)光(guang)切割,鋼板沖孔加工(gong)廠,可(ke)達到(dao)縮短生產準(zhun)備時間(jian)、降(jiang)低生產成(cheng)本的(de)效果。激(ji)光(guang)焊(han)分為脈沖焊(han)和(he)大(da)功率(lv)連續焊(han)。激(ji)光(guang)焊(han)能使單次(ci)激(ji)光(guang)焊(han)接(jie)(jie)獲得(de)激(ji)光(guang)源的(de)大(da)密(mi)度(du)能量,高速(su)焊(han)縫受熱面(mian)和(he)變形小,焊(han)縫接(jie)(jie)頭性能好,而且(qie)激(ji)光(guang)焊(han)接(jie)(jie)時能控制焊(han)縫尺寸(cun)。當激(ji)光(guang)焊(han)接(jie)(jie)過程中,在功率(lv)、速(su)度(du)和(he)鏡(jing)片配合相同的(de)情況下,激(ji)光(guang)鏡(jing)片的(de)焦面(mian)位(wei)置與焊(han)接(jie)(jie)材(cai)料(liao)(liao)的(de)焦面(mian)位(wei)置會影響材(cai)料(liao)(liao)的(de)熱效率(lv),通(tong)常采(cai)用焊(han)接(jie)(jie)材(cai)料(liao)(liao)比激(ji)光(guang)鏡(jing)片焦面(mian)高的(de)方(fang)法。
可以說的(de)(de)是,隨著激光(guang)加(jia)工技(ji)術的(de)(de)發展,鈑金車間(jian)生產加(jia)工必然會實現可靠、和(he)高自動化的(de)(de)程度。
山西(xi)(xi)鋼材(cai)加(jia)(jia)(jia)工(gong),山西(xi)(xi)槽鋼卷(juan)(juan)圓加(jia)(jia)(jia)工(gong),山西(xi)(xi)鐵(tie)板卷(juan)(juan)圓加(jia)(jia)(jia)工(gong),山西(xi)(xi)花紋板卷(juan)(juan)圓加(jia)(jia)(jia)工(gong),山西(xi)(xi)波紋管卷(juan)(juan)圓加(jia)(jia)(jia)工(gong),山西(xi)(xi)鋼材(cai)卷(juan)(juan)圓折(zhe)彎加(jia)(jia)(jia),山西(xi)(xi)角鋼卷(juan)(juan)圓加(jia)(jia)(jia)工(gong),山西(xi)(xi)管料卷(juan)(juan)圓加(jia)(jia)(jia)工(gong),山西(xi)(xi)鋼板切割加(jia)(jia)(jia)工(gong),山西(xi)(xi)鋼板卷(juan)(juan)筒(tong)加(jia)(jia)(jia)工(gong),山西(xi)(xi)鋼板激(ji)光切割,我公司主營(ying):鋼板加(jia)(jia)(jia)工(gong)
本公司跟您(nin)一起分享以下內容
根據數(shu)控(kong)折(zhe)彎加工工藝特點的拉伸彎曲類型
拉(la)伸彎(wan)曲是將(jiang)金屬板(ban)、管道和型(xing)材(cai)彎(wan)曲成具有一(yi)定曲率、形狀(zhuang)和尺寸的(de)工件的(de)沖(chong)壓(ya)工藝(yi)。拉(la)彎(wan)成形廣泛用于制造(zao)壓(ya)力容器(qi)(qi)、鍋爐汽包、鍋爐本體、船體、各種容器(qi)(qi)、儀表(biao)設備(bei)部件和箱體插件的(de)鋼板(ban)和肋(lei)條。
根據工(gong)藝特點(dian),拉(la)伸(shen)彎(wan)(wan)(wan)(wan)曲可(ke)分為頂彎(wan)(wan)(wan)(wan)、彎(wan)(wan)(wan)(wan)曲和(he)輥彎(wan)(wan)(wan)(wan)。彎(wan)(wan)(wan)(wan)曲是一種常見的彎(wan)(wan)(wan)(wan)曲方(fang)法(fa)。大多數常用鋼板折(zhe)彎(wan)(wan)(wan)(wan)工(gong)具設備(bei)是通用機(ji)(ji)械壓(ya)(ya)力機(ji)(ji)或液壓(ya)(ya)機(ji)(ji),也有折(zhe)彎(wan)(wan)(wan)(wan)機(ji)(ji)和(he)沖壓(ya)(ya)機(ji)(ji)。常見的輥彎(wan)(wan)(wan)(wan)設備(bei)是板材彎(wan)(wan)(wan)(wan)曲機(ji)(ji)。
根(gen)據“三(san)點(dian)定一(yi)(yi)圓(yuan)”的原(yuan)理,三(san)輥(gun)(gun)(gun)彎板(ban)(ban)(ban)機連續彎板(ban)(ban)(ban)坯。三(san)輥(gun)(gun)(gun)卷(juan)板(ban)(ban)(ban)機有兩(liang)個驅(qu)(qu)(qu)動輥(gun)(gun)(gun)(固定)和(he)(he)(he)一(yi)(yi)個壓(ya)(ya)(ya)輥(gun)(gun)(gun)(可(ke)調(diao)(diao))。壓(ya)(ya)(ya)下(xia)輥(gun)(gun)(gun)和(he)(he)(he)驅(qu)(qu)(qu)動輥(gun)(gun)(gun)之(zhi)間(jian)的相對距(ju)離(li)可(ke)以通過(guo)(guo)調(diao)(diao)整壓(ya)(ya)(ya)下(xia)輥(gun)(gun)(gun)的上下(xia)位置來改(gai)變。在(zai)拉伸(shen)彎曲過(guo)(guo)程中,板(ban)(ban)(ban)被放置在(zai)驅(qu)(qu)(qu)動輥(gun)(gun)(gun)和(he)(he)(he)壓(ya)(ya)(ya)下(xia)輥(gun)(gun)(gun)之(zhi)間(jian),驅(qu)(qu)(qu)動輥(gun)(gun)(gun)在(zai)正方向和(he)(he)(he)負方向交替旋轉,使板(ban)(ban)(ban)重復移動。調(diao)(diao)整下(xia)壓(ya)(ya)(ya)輥(gun)(gun)(gun),使其逐漸下(xia)壓(ya)(ya)(ya),使板(ban)(ban)(ban)材彎曲成圓(yuan)形表(biao)面、錐形表(biao)面和(he)(he)(he)曲率較小的雙曲面。下(xia)壓(ya)(ya)(ya)輥(gun)(gun)(gun)的一(yi)(yi)端(duan)可(ke)以提升,以便于(yu)卸(xie)載工件。此外,還有四(si)輥(gun)(gun)(gun)和(he)(he)(he)多輥(gun)(gun)(gun)卷(juan)板(ban)(ban)(ban)機。四(si)輥(gun)(gun)(gun)卷(juan)板(ban)(ban)(ban)機用(yong)于(yu)軋制厚板(ban)(ban)(ban)卷(juan)筒,四(si)輥(gun)(gun)(gun)以上的多輥(gun)(gun)(gun)卷(juan)板(ban)(ban)(ban)機器用(yong)于(yu)將板(ban)(ban)(ban)材緩慢彎曲成復雜型材。
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