汽車線束加工介紹：

連接汽(qi)車(che)的(de)各部分電(dian)子(zi)元(yuan)器(qi)件并(bing)使之發揮功能，作用(yong)重大，好比汽(qi)車(che)血(xue)管(guan)。汽(qi)車(che)線(xian)束設(she)計思想以(yi)及其生(sheng)產制造流程，原材(cai)料(liao)(liao)選取(qu)是(shi)線(xian)束生(sheng)產的(de)頭一(yi)步，其選取(qu)好與(yu)否直接關系到(dao)汽(qi)車(che)線(xian)束的(de)質(zhi)量(liang)。所以(yi)，對汽(qi)車(che)線(xian)束材(cai)料(liao)(liao)有(you)(you)一(yi)定(ding)的(de)了解，是(shi)很有(you)(you)必要的(de)。汽(qi)車(che)線(xian)束材(cai)料(liao)(liao)主要包括電(dian)線(xian)、端(duan)子(zi)、護套，膠帶，PVC管(guan)等，以(yi)及一(yi)些輔助性材(cai)料(liao)(liao)，如：包裝(zhuang)物，防護材(cai)料(liao)(liao)等等。

汽(qi)車線束加工主要包(bao)括以下幾個流程：1、落(luo)料，即裁(cai)電(dian)線裁(cai)保(bao)護材(cai)料等(deng)(deng)；2、穿防水栓等(deng)(deng);3、壓端子;4、上工裝(zhuang)闆纏繞保(bao)護材(cai)料等(deng)(deng)。

青島宏順興工貿有限公司，TS16949認證實力配套商家，多年來一直為一汽解放青島汽車廠、一汽解放成都汽車廠、山東五征等配套各類線束總成。

青島(dao)宏順興工貿有(you)限公司(si)是青島(dao)市(shi)生產汽車用線(xian)(xian)(xian)束(shu)總(zong)成(cheng)的(de)(de)廠家(jia)，現有(you)全(quan)電(dian)腦切線(xian)(xian)(xian)剝線(xian)(xian)(xian)機(ji)，全(quan)自動壓接(jie)機(ji)、全(quan)電(dian)腦檢測臺等一(yi)整套線(xian)(xian)(xian)束(shu)加工設備。設備齊全(quan)精(jing)良，技術力量(liang)。公司(si)在一(yi)九(jiu)九(jiu)五年(nian)就通過了ISO9001認(ren)證，家(jia)電(dian)線(xian)(xian)(xian)束(shu)品牌(pai)，在2002年(nian)又(you)通過了ISO9001的(de)(de)2000版認(ren)證，為(wei)了使公司(si)的(de)(de)產品再上一(yi)個新(xin)臺階(jie)，公司(si)又(you)在2003年(nian)12月份通過了中國質量(liang)認(ren)中心的(de)(de)CCC認(ren)證。2008年(nian)通過TS16949認(ren)證。

汽車線束的布線：

汽(qi)車(che)(che)(che)(che)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)廠(chang)家的技(ji)術(shu)員根據線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)圖做(zuo)成(cheng)(cheng)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)排(pai)線(xian)(xian)(xian)(xian)(xian)板(ban)后，青(qing)島家電(dian)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)，工人就按(an)照排(pai)線(xian)(xian)(xian)(xian)(xian)板(ban)的規(gui)定(ding)來截線(xian)(xian)(xian)(xian)(xian)排(pai)線(xian)(xian)(xian)(xian)(xian)了。整(zheng)車(che)(che)(che)(che)主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)一(yi)(yi)般(ban)分(fen)成(cheng)(cheng)發動機(點火、電(dian)噴、發電(dian)、起動)、儀(yi)表(biao)、照明、空(kong)調、輔助電(dian)器等部分(fen)，有主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)及分(fen)支(zhi)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)。一(yi)(yi)條(tiao)整(zheng)車(che)(che)(che)(che)主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)有多條(tiao)分(fen)支(zhi)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)，就好象樹(shu)(shu)桿與樹(shu)(shu)支(zhi)一(yi)(yi)樣。整(zheng)車(che)(che)(che)(che)主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)往(wang)往(wang)以儀(yi)表(biao)板(ban)為部分(fen)，前(qian)后延伸(shen)。由于(yu)(yu)長度關系或裝配(pei)方便等原(yuan)因，一(yi)(yi)些汽(qi)車(che)(che)(che)(che)的線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)分(fen)成(cheng)(cheng)車(che)(che)(che)(che)頭(tou)線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)(包括儀(yi)表(biao)、發動機、前(qian)燈光(guang)總成(cheng)(cheng)、空(kong)調、蓄(xu)電(dian)池(chi))、車(che)(che)(che)(che)尾線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)(尾燈總成(cheng)(cheng)、牌照燈、行李(li)箱燈)、篷頂線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)(車(che)(che)(che)(che)門、頂燈、音響喇叭(ba))等。線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)上(shang)各端頭(tou)都會(hui)打上(shang)標志數字和(he)字母，以標明導線(xian)(xian)(xian)(xian)(xian)的連接(jie)對象，操(cao)作者看到標志能正確連接(jie)到對應(ying)的電(dian)線(xian)(xian)(xian)(xian)(xian)和(he)電(dian)氣裝置上(shang)，這(zhe)在修理或更換線(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(shu)時特別有用。同時，電(dian)線(xian)(xian)(xian)(xian)(xian)的顏色(se)分(fen)為單色(se)線(xian)(xian)(xian)(xian)(xian)和(he)雙色(se)線(xian)(xian)(xian)(xian)(xian)，顏色(se)的用途也有規(gui)定(ding)，一(yi)(yi)般(ban)是車(che)(che)(che)(che)廠(chang)自訂的標準。我國行業標準只是規(gui)定(ding)主(zhu)(zhu)色(se)，例如規(gui)定(ding)單黑(hei)色(se)于(yu)(yu)搭鐵(tie)線(xian)(xian)(xian)(xian)(xian)，紅單色(se)用于(yu)(yu)電(dian)源線(xian)(xian)(xian)(xian)(xian)，不可混(hun)淆(xiao)。

青(qing)(qing)島(dao)宏(hong)順興工貿有限公(gong)司 是青(qing)(qing)島(dao)市(shi)生產(chan)汽車(che)用(yong)線(xian)(xian)束(shu)(shu)(shu)總成的廠家(jia)，主要生產(chan)汽車(che)車(che)身(shen)線(xian)(xian)束(shu)(shu)(shu)及(ji)底盤線(xian)(xian)束(shu)(shu)(shu)。

汽(qi)車線束加工有哪幾種工藝？

1：開(kai)(kai)線(xian)(xian)(xian)工(gong)藝(yi)。開(kai)(kai)線(xian)(xian)(xian)工(gong)藝(yi)的(de)(de)準確性直接關系到整個生產(chan)進(jin)度，家電(dian)線(xian)(xian)(xian)束(shu)公(gong)司，一旦出現錯誤特別是開(kai)(kai)線(xian)(xian)(xian)尺寸(cun)偏短，家電(dian)線(xian)(xian)(xian)束(shu)定制(zhi)，會(hui)導致所有(you)工(gong)位的(de)(de)返(fan)工(gong)，費時費力影(ying)響生產(chan)效(xiao)率。所以在編制(zhi)開(kai)(kai)線(xian)(xian)(xian)工(gong)藝(yi)是一定要根(gen)據(ju)圖紙的(de)(de)要求合理確定導線(xian)(xian)(xian)的(de)(de)開(kai)(kai)線(xian)(xian)(xian)尺寸(cun)，剝頭尺寸(cun)。

2：壓(ya)接(jie)工(gong)(gong)藝。根據圖紙(zhi)要求(qiu)的端子(zi)類型確定壓(ya)接(jie)參數，制作(zuo)壓(ya)接(jie)操(cao)作(zuo)說明書，對(dui)于有特(te)殊(shu)要求(qiu)的需要在(zai)工(gong)(gong)藝文件上(shang)注明并培(pei)訓操(cao)作(zuo)工(gong)(gong)。比如：有的導線需要先穿(chuan)過護(hu)套(tao)后才可壓(ya)接(jie)，它需要先預(yu)裝(zhuang)導線然后從(cong)預(yu)裝(zhuang)工(gong)(gong)位返回再壓(ya)接(jie);還有刺(ci)破式(shi)壓(ya)接(jie)用到(dao)的壓(ya)接(jie)工(gong)(gong)具，這(zhe)種壓(ya)接(jie)方式(shi)具有良(liang)好的電(dian)接(jie)觸性能。

3：預裝(zhuang)工(gong)藝。首(shou)先要編制預裝(zhuang)工(gong)藝操(cao)作說明書(shu)，為了提高總(zong)(zong)裝(zhuang)效率(lv)，復雜的(de)(de)線束都要設置預裝(zhuang)工(gong)位，預裝(zhuang)工(gong)藝的(de)(de)合理與否直接影響到總(zong)(zong)裝(zhuang)配(pei)的(de)(de)效率(lv)也(ye)反映出一個工(gong)藝人員的(de)(de)技術水平(ping)高低。如果預裝(zhuang)部分裝(zhuang)配(pei)的(de)(de)偏(pian)少(shao)或者裝(zhuang)配(pei)的(de)(de)導(dao)線路(lu)徑不合理會加大總(zong)(zong)裝(zhuang)配(pei)人員的(de)(de)工(gong)作量(liang)，放慢流水線的(de)(de)速(su)度所以工(gong)藝人員要經常(chang)呆在現場不斷總(zong)(zong)結(jie)。

4：總裝工藝。能夠編根據產品開發部門設計的裝配臺板，設計工裝設備、物料盒規格尺寸并將所有裝配護套和附件的編號貼于物料盒上以提高裝配效率。編制各個工位裝配內容和要求，平衡整個總裝工位防止出現一點工作量過大，拉下整個流水線速度的情況。要做到工位平衡，工藝人員必須對每個操作了熟于心并現場測算工時，隨時調整裝配工藝。