車(che)(che)(che)銑(xian)(xian)(xian)(xian)復(fu)(fu)合(he)(he)車(che)(che)(che)床是(shi)利(li)用(yong)銑(xian)(xian)(xian)(xian)刀旋轉和(he)(he)工(gong)(gong)(gong)(gong)件(jian)(jian)旋轉的(de)(de)(de)(de)(de)合(he)(he)成(cheng)運(yun)動來(lai)完(wan)成(cheng)對工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)(de)(de)切(qie)削加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，使(shi)工(gong)(gong)(gong)(gong)件(jian)(jian)在(zai)形狀精度(du)(du)、位(wei)置精度(du)(du)、已加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)表面(mian)(mian)完(wan)整性等多方(fang)面(mian)(mian)達到使(shi)用(yong)要(yao)求的(de)(de)(de)(de)(de)一(yi)種切(qie)削加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)方(fang)法。其擁有(you)以下幾個(ge)特點：　　（1）減(jian)少(shao)(shao)(shao)占(zhan)地面(mian)(mian)積(ji)，降低生(sheng)(sheng)(sheng)產(chan)(chan)(chan)成(cheng)本(ben)。雖然車(che)(che)(che)銑(xian)(xian)(xian)(xian)復(fu)(fu)合(he)(he)車(che)(che)(che)床加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)設(she)備的(de)(de)(de)(de)(de)單臺價格比較(jiao)高(gao)，但由(you)于制(zhi)造工(gong)(gong)(gong)(gong)藝鏈的(de)(de)(de)(de)(de)縮(suo)短和(he)(he)產(chan)(chan)(chan)品(pin)所需設(she)備的(de)(de)(de)(de)(de)減(jian)少(shao)(shao)(shao)，以及工(gong)(gong)(gong)(gong)裝(zhuang)夾具(ju)數量、車(che)(che)(che)間占(zhan)地面(mian)(mian)積(ji)和(he)(he)設(she)備維護費用(yong)的(de)(de)(de)(de)(de)減(jian)少(shao)(shao)(shao)，能(neng)(neng)夠有(you)效(xiao)(xiao)降低總體固(gu)定資(zi)產(chan)(chan)(chan)的(de)(de)(de)(de)(de)投資(zi)、生(sheng)(sheng)(sheng)產(chan)(chan)(chan)運(yun)作和(he)(he)管理的(de)(de)(de)(de)(de)成(cheng)本(ben)。　　（2）縮(suo)短產(chan)(chan)(chan)品(pin)制(zhi)造工(gong)(gong)(gong)(gong)藝鏈，提(ti)(ti)高(gao)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)效(xiao)(xiao)率。車(che)(che)(che)銑(xian)(xian)(xian)(xian)復(fu)(fu)合(he)(he)車(che)(che)(che)床加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)可以實現一(yi)次(ci)(ci)裝(zhuang)卡完(wan)成(cheng)全部(bu)或者大(da)(da)部(bu)分加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)序，從而(er)大(da)(da)大(da)(da)縮(suo)短產(chan)(chan)(chan)品(pin)制(zhi)造工(gong)(gong)(gong)(gong)藝鏈。這樣一(yi)方(fang)面(mian)(mian)減(jian)少(shao)(shao)(shao)了由(you)于裝(zhuang)卡改變導致(zhi)的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)輔(fu)助時(shi)間，同時(shi)也(ye)減(jian)少(shao)(shao)(shao)了工(gong)(gong)(gong)(gong)裝(zhuang)卡具(ju)制(zhi)造周期和(he)(he)等待(dai)時(shi)間，能(neng)(neng)夠顯著提(ti)(ti)高(gao)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)效(xiao)(xiao)率。　　（3）減(jian)少(shao)(shao)(shao)裝(zhuang)夾次(ci)(ci)數，提(ti)(ti)高(gao)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)精度(du)(du)。裝(zhuang)卡次(ci)(ci)數的(de)(de)(de)(de)(de)減(jian)少(shao)(shao)(shao)避免(mian)了由(you)于定位(wei)基(ji)準轉化(hua)而(er)導致(zhi)的(de)(de)(de)(de)(de)誤差(cha)積(ji)累。同時(shi)，目前(qian)的(de)(de)(de)(de)(de)車(che)(che)(che)銑(xian)(xian)(xian)(xian)復(fu)(fu)合(he)(he)車(che)(che)(che)床加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)設(she)備大(da)(da)都具(ju)有(you)在(zai)線檢(jian)測的(de)(de)(de)(de)(de)功(gong)能(neng)(neng)，可以實現制(zhi)造過程關(guan)鍵數據的(de)(de)(de)(de)(de)在(zai)位(wei)檢(jian)測和(he)(he)精度(du)(du)控制(zhi)，從而(er)提(ti)(ti)高(gao)產(chan)(chan)(chan)品(pin)的(de)(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)精度(du)(du)。

現(xian)(xian)象(xiang)一、工(gong)件發生錐度(du)(du)(du)(du)大小(xiao)頭(tou)現(xian)(xian)象(xiang)1、智(zhi)(zhi)(zhi)能(neng)(neng)數控(kong)機床(chuang)放置的(de)(de)水平(ping)(ping)沒(mei)調整(zheng)(zheng)好，一高一低，發生放置不平(ping)(ping)穩：運(yun)用水平(ping)(ping)儀調整(zheng)(zheng)智(zhi)(zhi)(zhi)能(neng)(neng)數控(kong)機床(chuang)的(de)(de)水平(ping)(ping)度(du)(du)(du)(du)，打下厚實的(de)(de)地基(ji)，提高智(zhi)(zhi)(zhi)能(neng)(neng)數控(kong)機床(chuang)的(de)(de)穩定(ding)性(xing)。2、車削(xue)長軸(zhou)時(shi)，奉(feng)獻資料(liao)比較硬，刀(dao)(dao)具刀(dao)(dao)比較深，形成讓(rang)刀(dao)(dao)現(xian)(xian)象(xiang)：挑選合理的(de)(de)工(gong)藝和(he)恰當的(de)(de)切削(xue)進給量(liang)防止刀(dao)(dao)具受力(li)讓(rang)刀(dao)(dao) 　 3、尾座(zuo)頂針與主軸(zhou)不同心：調整(zheng)(zheng)尾座(zuo)。現(xian)(xian)象(xiang)二、驅(qu)動(dong)器相位(wei)燈正(zheng)常，而加工(gong)出來的(de)(de)工(gong)件尺(chi)度(du)(du)(du)(du)時(shi)大時(shi)小(xiao)注：此種現(xian)(xian)象(xiang)一般由主軸(zhou)引起，主軸(zhou)的(de)(de)高速(su)滾動(dong)使軸(zhou)承(cheng)磨損嚴峻，導致加工(gong)尺(chi)度(du)(du)(du)(du)改動(dong)。1、智(zhi)(zhi)(zhi)能(neng)(neng)數控(kong)機床(chuang)拖(tuo)板長時(shi)刻高速(su)運(yun)轉(zhuan)，導致絲桿(gan)和(he)軸(zhou)承(cheng)磨損：用百分表(biao)(biao)靠在刀(dao)(dao)架(jia)底部，一起經過體系修正(zheng)一個固定(ding)循環程序，查看(kan)拖(tuo)板的(de)(de)重(zhong)復(fu)定(ding)位(wei)精(jing)度(du)(du)(du)(du)，調整(zheng)(zheng)絲桿(gan)空隙，替(ti)換軸(zhou)承(cheng)。2、刀(dao)(dao)架(jia)的(de)(de)重(zhong)復(fu)定(ding)位(wei)精(jing)度(du)(du)(du)(du)在長時(shi)刻運(yun)用中發生誤差：用百分表(biao)(biao)查看(kan)刀(dao)(dao)架(jia)的(de)(de)重(zhong)復(fu)定(ding)位(wei)精(jing)度(du)(du)(du)(du)，調整(zheng)(zheng)機械(xie)或替(ti)換刀(dao)(dao)架(jia)3、拖(tuo)板每次都能(neng)(neng)回到加工(gong)起點，但加工(gong)工(gong)件尺(chi)度(du)(du)(du)(du)依然改動(dong)。用百分表(biao)(biao)檢(jian)測加工(gong)工(gong)件后是否回到程序起點，若(ruo)能(neng)(neng)夠，則檢(jian)修主軸(zhou)，替(ti)換軸(zhou)承(cheng)。

1、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)適合(he)加(jia)(jia)工精(jing)度(du)(du)(du)要(yao)求比(bi)較高(gao)的(de)(de)(de)(de)(de)(de)零(ling)件(jian)，由于智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)的(de)(de)(de)(de)(de)(de)制造(zao)精(jing)度(du)(du)(du)高(gao)，剛性好，對刀較為***，能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)夠方便的(de)(de)(de)(de)(de)(de)進(jin)行尺(chi)寸補償，所以能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)夠加(jia)(jia)工尺(chi)寸精(jing)度(du)(du)(du)要(yao)求較高(gao)的(de)(de)(de)(de)(de)(de)工件(jian)。2、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)適合(he)加(jia)(jia)工那些(xie)輪廓形狀比(bi)較復雜的(de)(de)(de)(de)(de)(de)零(ling)件(jian)，任意(yi)平面(mian)曲線(xian)(xian)都(dou)可用(yong)直(zhi)線(xian)(xian)或者(zhe)圓(yuan)弧來逼(bi)近，智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)具(ju)(ju)有(you)圓(yuan)弧插補的(de)(de)(de)(de)(de)(de)功(gong)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)，所以智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)不(bu)僅能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)夠加(jia)(jia)工素線(xian)(xian)為直(zhi)線(xian)(xian)的(de)(de)(de)(de)(de)(de)回轉體，同(tong)(tong)時(shi)(shi)(shi)(shi)也(ye)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)夠加(jia)(jia)工素線(xian)(xian)為曲線(xian)(xian)的(de)(de)(de)(de)(de)(de)回轉體。3、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)適合(he)多品種中小批量(liang)的(de)(de)(de)(de)(de)(de)零(ling)件(jian)，隨著智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)制造(zao)成本(ben)的(de)(de)(de)(de)(de)(de)逐(zhu)步下降(jiang)，現(xian)如(ru)今(jin)不(bu)管是(shi)(shi)國內亦(yi)或者(zhe)是(shi)(shi)國外，加(jia)(jia)工大批量(liang)零(ling)件(jian)的(de)(de)(de)(de)(de)(de)情(qing)況(kuang)(kuang)也(ye)已經出現(xian)。加(jia)(jia)工很小批量(liang)和單件(jian)生產(chan)時(shi)(shi)(shi)(shi)，如(ru)果能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)夠縮短程(cheng)序的(de)(de)(de)(de)(de)(de)調試時(shi)(shi)(shi)(shi)間，也(ye)就(jiu)是(shi)(shi)機(ji)外編程(cheng)與調試和工裝，也(ye)就(jiu)是(shi)(shi)刀、量(liang)、夾具(ju)(ju)的(de)(de)(de)(de)(de)(de)準(zhun)備時(shi)(shi)(shi)(shi)間也(ye)是(shi)(shi)可以選(xuan)用(yong)的(de)(de)(de)(de)(de)(de)。4、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)適合(he)加(jia)(jia)工表(biao)面(mian)粗(cu)糙(cao)度(du)(du)(du)值(zhi)小的(de)(de)(de)(de)(de)(de)零(ling)個。在工件(jian)和刀具(ju)(ju)的(de)(de)(de)(de)(de)(de)材料(liao)、精(jing)車(che)余量(liang)和刀具(ju)(ju)角度(du)(du)(du)一定的(de)(de)(de)(de)(de)(de)的(de)(de)(de)(de)(de)(de)情(qing)況(kuang)(kuang)下，表(biao)面(mian)粗(cu)糙(cao)度(du)(du)(du)取決(jue)于切(qie)削速(su)(su)(su)度(du)(du)(du)和進(jin)給速(su)(su)(su)度(du)(du)(du)。普(pu)通(tong)車(che)床(chuang)(chuang)(chuang)(chuang)是(shi)(shi)恒定轉速(su)(su)(su)。直(zhi)徑不(bu)同(tong)(tong)，切(qie)削速(su)(su)(su)度(du)(du)(du)不(bu)同(tong)(tong)，也(ye)就(jiu)是(shi)(shi)線(xian)(xian)速(su)(su)(su)度(du)(du)(du)不(bu)同(tong)(tong)，而智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)數(shu)(shu)控(kong)(kong)機(ji)床(chuang)(chuang)(chuang)(chuang)具(ju)(ju)有(you)恒線(xian)(xian)速(su)(su)(su)度(du)(du)(du)切(qie)削功(gong)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)，車(che)端面(mian)、不(bu)同(tong)(tong)直(zhi)徑外圓(yuan)時(shi)(shi)(shi)(shi)能(neng)(neng)(neng)(neng)(neng)(neng)(neng)(neng)夠用(yong)同(tong)(tong)樣的(de)(de)(de)(de)(de)(de)線(xian)(xian)速(su)(su)(su)度(du)(du)(du)，保證表(biao)面(mian)粗(cu)糙(cao)度(du)(du)(du)值(zhi)既小又(you)一致，在車(che)削表(biao)面(mian)粗(cu)糙(cao)度(du)(du)(du)不(bu)同(tong)(tong)的(de)(de)(de)(de)(de)(de)表(biao)面(mian)時(shi)(shi)(shi)(shi)，粗(cu)糙(cao)度(du)(du)(du)小的(de)(de)(de)(de)(de)(de)表(biao)面(mian)選(xuan)用(yong)小的(de)(de)(de)(de)(de)(de)進(jin)給速(su)(su)(su)度(du)(du)(du)，粗(cu)糙(cao)度(du)(du)(du)大的(de)(de)(de)(de)(de)(de)表(biao)面(mian)選(xuan)用(yong)大些(xie)的(de)(de)(de)(de)(de)(de)進(jin)給速(su)(su)(su)度(du)(du)(du)，可變性很好，這點在普(pu)通(tong)車(che)床(chuang)(chuang)(chuang)(chuang)很難做到

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