青(qing)島宏順興(xing)工貿有限公司 二零(ling)零(ling)一年(nian)改制為民營企業，他的(de)前身(shen)是創建于一九八零(ling)年(nian)九月的(de)青(qing)島黃(huang)海(hai)配件廠，解(jie)放，是青(qing)島市生產汽車用線束(shu)總成(cheng)的(de)廠家。

汽車線(xian)束在組裝過程(cheng)中要遵循的一些(xie)原(yuan)則：

      插接(jie)件(jian)(jian)布置(zhi)在(zai)容(rong)易(yi)(yi)發現的(de)(de)位(wei)(wei)(wei)置(zhi)、布置(zhi)在(zai)手和工具容(rong)易(yi)(yi)操作的(de)(de)位(wei)(wei)(wei)置(zhi).為了便于(yu)檢(jian)查、維(wei)修(xiu)(xiu)，需(xu)要按照實際組裝(zhuang)(zhuang)情況(kuang)考(kao)慮電器件(jian)(jian)所(suo)帶導線(xian)的(de)(de)長(chang)度.如(ru)果電器件(jian)(jian)安裝(zhuang)(zhuang)在(zai)表(biao)面(mian)易(yi)(yi)操作的(de)(de)位(wei)(wei)(wei)置(zhi)，可以省去導線(xian)直接(jie)將(jiang)插接(jie)件(jian)(jian)連接(jie)到部件(jian)(jian)上;若電器件(jian)(jian)安裝(zhuang)(zhuang)位(wei)(wei)(wei)置(zhi)比(bi)較(jiao)隱蔽，且后(hou)期維(wei)修(xiu)(xiu)拆卸困難時，可以按照需(xu)要將(jiang)電器件(jian)(jian)所(suo)帶的(de)(de)導線(xian)長(chang)度適(shi)當增加，使插接(jie)件(jian)(jian)的(de)(de)布置(zhi)在(zai)便于(yu)檢(jian)查維(wei)修(xiu)(xiu)的(de)(de)位(wei)(wei)(wei)置(zhi).

在(zai)實際的(de)操作過程中(zhong)，我們除了按照這(zhe)五點注意(yi)來進(jin)行線束組裝(zhuang)工(gong)作，還要(yao)不斷(duan)的(de)發(fa)現問題(ti)，研究出更多的(de)方法來解決線束組裝(zhuang)中(zhong)可能出現的(de)隱患.

組裝時不要把線(xian)束拉(la)(la)的太緊(jin)(尤其在橫向布置線(xian)束)，避免行駛車輛在顛(dian)簸狀態下，引(yin)起線(xian)束固位置錯動，導(dao)致兩固之間(jian)距離瞬(shun)間(jian)增(zeng)大，從而拉(la)(la)長線(xian)束造成線(xian)束內部接(jie)點拉(la)(la)脫(tuo)/虛接(jie)、導(dao)線(xian)參(can)數變化，甚至拉(la)(la)斷導(dao)線(xian).

線(xian)束組裝后，周圍(wei)要有足夠的間隙通過，解放輕卡車，保證不被(bei)其(qi)(qi)它部件(jian)壓(ya)到、不被(bei)其(qi)(qi)它部件(jian)及其(qi)(qi)緊固(gu)件(jian)絆到.避(bi)免線(xian)束絕緣層(ceng)被(bei)夾(jia)斷、磨損(sun)或(huo)破列引起接地(di)等故(gu)障.

不在臨近(jin)位(wei)置布置型號和顏色(se)均相同的插(cha)接(jie)件.避免組裝過程(cheng)中出現誤插(cha)，損(sun)壞線束(shu)和用(yong)電器.

青(qing)島宏順(shun)興(xing)工貿(mao)有(you)限公司是青(qing)島市生(sheng)產(chan)汽車用線束(shu)總成(cheng)的廠家，主要生(sheng)產(chan)車底(di)盤電(dian)線束(shu) | 車身(shen)電(dian)線束(shu) | 啟動預熱(re)線束(shu)。

汽(qi)車線(xian)束加工如何(he)檢(jian)測判斷線(xian)束的不(bu)良(liang)？

 線路之間(jian)的短路、斷(duan)路、接(jie)觸不良故障(zhang)的檢測(ce)與判斷(duan):

1.汽車(che)線(xian)束加工廠家稱電(dian)線(xian)束受到外部(bu)擠(ji)壓、沖擊，引(yin)起電(dian)線(xian)束內電(dian)線(xian)絕(jue)緣層損壞，導(dao)致電(dian)線(xian)之間的短路。

2.導(dao)(dao)線斷(duan)路故(gu)障，除明顯的斷(duan)裂現象外，常見(jian)故(gu)障多發生在導(dao)(dao)線與導(dao)(dao)線端(duan)子之間。

3.判斷時，可(ke)拆開電(dian)氣設備與(yu)控制開關(guan)兩端的(de)電(dian)線束(shu)插接器(qi)，用電(dian)表或試(shi)燈檢測線路的(de)短路之處(chu)。

4.有的(de)導(dao)線斷路(lu)后，外(wai)絕緣(yuan)層與(yu)導(dao)線端(duan)子完好，但(dan)導(dao)線內芯(xin)線與(yu)導(dao)線端(duan)子已(yi)斷路(lu)。

5.判(pan)斷(duan)時(shi)，可對(dui)懷疑斷(duan)路的導電線(xian)與導線(xian)端子(zi)做(zuo)拉(la)力試驗，在拉(la)力試驗過(guo)程中，如導線(xian)絕緣層(ceng)逐漸變細(xi)時(shi)，可確認該導線(xian)已斷(duan)路。

6.線路接(jie)觸不良，故(gu)障多發生(sheng)在插接(jie)器內。

7.汽(qi)車線束(shu)加工廠(chang)家稱當故障出現時，會引起電氣設備不(bu)能正常工作。

8.判斷時，接通該電氣設備電源，碰觸或拉動該電氣設備的有關插接器，當碰觸某個插接器時，該電氣設備的工作忽正常，解放卡車模型，忽不正常，表明該插接器有故障。

青島宏順興工(gong)貿有限(xian)公司(si)是青島市生產汽車(che)用線束總成(cheng)的(de)(de)(de)廠家，現(xian)有全電(dian)腦(nao)切線剝線機，全自動壓(ya)接(jie)機、全電(dian)腦(nao)檢(jian)測(ce)臺等一整(zheng)套線束加工(gong)設備。設備齊全精良，技術(shu)力量。公司(si)在(zai)一九九五年(nian)就通過了(le)ISO9001認證，在(zai)2002年(nian)又(you)通過了(le)ISO9001的(de)(de)(de)2000版認證，為了(le)使公司(si)的(de)(de)(de)產品再上一個新臺階(jie)，解放柳特尖(jian)頭卡(ka)車(che)，公司(si)又(you)在(zai)2003年(nian)12月份通過了(le)中國(guo)質量認中心的(de)(de)(de)CCC認證。2008年(nian)通過TS16949認證。

汽車線束的布線：

汽車(che)(che)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)廠家的(de)(de)技術員根據線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)圖做成(cheng)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)排線(xian)(xian)(xian)(xian)(xian)(xian)板后，工人(ren)就(jiu)(jiu)按(an)照排線(xian)(xian)(xian)(xian)(xian)(xian)板的(de)(de)規(gui)(gui)定(ding)(ding)來截線(xian)(xian)(xian)(xian)(xian)(xian)排線(xian)(xian)(xian)(xian)(xian)(xian)了。整車(che)(che)主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)一(yi)般分(fen)(fen)成(cheng)發動(dong)機(ji)(點火、電(dian)(dian)(dian)(dian)噴、發電(dian)(dian)(dian)(dian)、起(qi)動(dong))、儀(yi)表、照明(ming)、空調、輔助(zhu)電(dian)(dian)(dian)(dian)器等部(bu)(bu)分(fen)(fen)，有主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)及分(fen)(fen)支線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)。一(yi)條(tiao)整車(che)(che)主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)有多(duo)條(tiao)分(fen)(fen)支線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)，就(jiu)(jiu)好象樹桿與樹支一(yi)樣。整車(che)(che)主(zhu)(zhu)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)往(wang)(wang)往(wang)(wang)以(yi)儀(yi)表板為(wei)(wei)部(bu)(bu)分(fen)(fen)，前后延伸。由于(yu)長度關系(xi)或裝配(pei)方便等原因，一(yi)些汽車(che)(che)的(de)(de)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)分(fen)(fen)成(cheng)車(che)(che)頭線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(包括儀(yi)表、發動(dong)機(ji)、前燈(deng)光(guang)總成(cheng)、空調、蓄電(dian)(dian)(dian)(dian)池)、車(che)(che)尾(wei)(wei)線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(尾(wei)(wei)燈(deng)總成(cheng)、牌(pai)照燈(deng)、行李箱(xiang)燈(deng))、篷頂線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)(車(che)(che)門、頂燈(deng)、音響喇叭)等。線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)上(shang)各端頭都(dou)會打上(shang)標(biao)(biao)志(zhi)數(shu)字和(he)字母，以(yi)標(biao)(biao)明(ming)導線(xian)(xian)(xian)(xian)(xian)(xian)的(de)(de)連(lian)接對象，操(cao)作(zuo)者看到(dao)標(biao)(biao)志(zhi)能正確連(lian)接到(dao)對應的(de)(de)電(dian)(dian)(dian)(dian)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)電(dian)(dian)(dian)(dian)氣裝置上(shang)，這在修理或更換線(xian)(xian)(xian)(xian)(xian)(xian)束(shu)(shu)時特(te)別有用。同(tong)時，電(dian)(dian)(dian)(dian)線(xian)(xian)(xian)(xian)(xian)(xian)的(de)(de)顏色(se)分(fen)(fen)為(wei)(wei)單(dan)色(se)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)雙(shuang)色(se)線(xian)(xian)(xian)(xian)(xian)(xian)，顏色(se)的(de)(de)用途也有規(gui)(gui)定(ding)(ding)，一(yi)般是車(che)(che)廠自訂的(de)(de)標(biao)(biao)準(zhun)。我(wo)國行業標(biao)(biao)準(zhun)只是規(gui)(gui)定(ding)(ding)主(zhu)(zhu)色(se)，例如規(gui)(gui)定(ding)(ding)單(dan)黑色(se)于(yu)搭鐵線(xian)(xian)(xian)(xian)(xian)(xian)，紅單(dan)色(se)用于(yu)電(dian)(dian)(dian)(dian)源線(xian)(xian)(xian)(xian)(xian)(xian)，不可混(hun)淆。