軋輥磨床的硬件設計

根據(ju)上(shang)述分(fen)析(xi)及軋(ya)(ya)輥(gun)磨床(chuang)(chuang)(chuang)設(she)計理論(lun)，在(zai)對軋(ya)(ya)輥(gun)磨床(chuang)(chuang)(chuang)進行數據(ju)化改造過(guo)程中(zhong)，選擇(ze)西門子(zi) 840D s1 系統一(yi)套，鍵盤、機(ji)床(chuang)(chuang)(chuang)操作面板(ban)(ban)接口(kou)(kou)模塊(kuai)、機(ji)床(chuang)(chuang)(chuang)操作面板(ban)(ban)、單軸(zhou)(zhou)交(jiao)流伺服(fu)控制和(he)驅動(dong)(dong)(dong)等各(ge)一(yi)套，可編程控制器接口(kou)(kou)模塊(kuai)和(he)全數字(zi)式直流調速裝(zhuang)置各(ge)兩套，軋(ya)(ya)輥(gun)磨床(chuang)(chuang)(chuang)縱向運(yun)(yun)動(dong)(dong)(dong)軸(zhou)(zhou)、橫向運(yun)(yun)動(dong)(dong)(dong)軸(zhou)(zhou)、中(zhong)高機(ji)構(gou)偏心(xin)運(yun)(yun)動(dong)(dong)(dong)軸(zhou)(zhou)和(he)中(zhong)凹機(ji)構(gou)偏心(xin)運(yun)(yun)動(dong)(dong)(dong)軸(zhou)(zhou)等運(yun)(yun)動(dong)(dong)(dong)軸(zhou)(zhou)的交(jiao)流伺服(fu)電(dian)機(ji)三個，更包(bao)括工件砂輪拖動(dong)(dong)(dong)電(dian)機(ji)、電(dian)子(zi)手(shou)輪和(he)電(dian)源等諸多設(she)備。

數控軋輥磨床

1、采用(yong)西(xi)門子828D工業數控(kong)系統及西(xi)門子的三軸交(jiao)流伺服電機驅動系統，數控(kong)電火花蜂(feng)窩磨生產廠家，并配有移動操(cao)作(zuo)手盒，電火花磨蜂(feng)窩專機加工視頻(pin)，操(cao)作(zuo)簡便(bian)、質量穩定、性能i可靠；

2、數控系統設計(ji)有(you)軋輥加工專i用程序(xu)軟件，易(yi)操(cao)作，易(yi)學易(yi)懂；

3、磨(mo)頭導軌(gui)采(cai)用閉(bi)式自(zi)潤滑導軌(gui)-剛性(xing)好；

4、主軸采用進口精密軸承，旋轉精度高；

5、輥環裝夾(jia)采用自定心彈(dan)性(xing)漲套夾(jia)具，定心精度高，工件(jian)裝夾(jia)方便(bian)；

6、采(cai)用西(xi)門(men)子(zi)數控系統自(zi)動化程度高、可靠(kao)性能好。

軋輥(gun)磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)基本功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)具(ju)有(you)(you)(you)中文操(cao)作(zuo)界面的(de)(de)人機(ji)對話功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)，具(ju)有(you)(you)(you)專(zhuan)(zhuan)i用(yong)(yong)軋輥(gun)磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)的(de)(de)專(zhuan)(zhuan)i用(yong)(yong)菜單。可以(yi)在(zai)機(ji)床(chuang)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)時(shi)顯示磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)各運行工(gong)藝參(can)(can)數(shu)（如：砂(sha)(sha)(sha)輪線速(su)(su)度(du)、頭(tou)架轉(zhuan)速(su)(su)、進(jin)給(gei)量、循環次數(shu)、進(jin)給(gei)補(bu)(bu)償(chang)率(lv)、拖(tuo)板移動速(su)(su)度(du)、進(jin)給(gei)補(bu)(bu)償(chang)等）。具(ju)有(you)(you)(you)根據磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)參(can)(can)數(shu)的(de)(de)編輯，電火花蜂窩磨(mo)(mo)(mo)(mo)(mo)(mo)，自(zi)動生成磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)程(cheng)序功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)前或在(zai)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)過程(cheng)中進(jin)行磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)參(can)(can)數(shu)的(de)(de)隨(sui)機(ji)改(gai)變，實時(shi)生效(xiao)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)砂(sha)(sha)(sha)輪磨(mo)(mo)(mo)(mo)(mo)(mo)損及修整后的(de)(de)補(bu)(bu)償(chang)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)工(gong)件安裝錐度(du)誤差補(bu)(bu)償(chang)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)根據機(ji)床(chuang)實時(shi)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)負載參(can)(can)數(shu)的(de)(de)采樣，優化磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)(xue)(xue)參(can)(can)數(shu)控制(zhi)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)砂(sha)(sha)(sha)輪對工(gong)件的(de)(de)自(zi)動對刀以(yi)及砂(sha)(sha)(sha)輪自(zi)動修整過程(cheng)的(de)(de)自(zi)動控制(zhi)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)機(ji)床(chuang)保障(zhang)報警及故障(zhang)內部顯示功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)數(shu)據輸入、輸出，數(shu)據打印功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)砂(sha)(sha)(sha)輪架進(jin)給(gei)超(chao)程(cheng)、過載保護功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)頭(tou)架無極變速(su)(su)及砂(sha)(sha)(sha)輪恒線速(su)(su)功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。具(ju)有(you)(you)(you)機(ji)床(chuang)斷電砂(sha)(sha)(sha)輪自(zi)動后退功(gong)(gong)(gong)(gong)能(neng)(neng)(neng)。