靜電(dian)噴涂(tu)設(she)(she)備(bei)(bei)(bei)主要(yao)由以(yi)(yi)(yi)下幾個(ge)關(guan)鍵(jian)部(bu)分組(zu)成(cheng)：1.**粉末噴涂(tu)室**（或稱為(wei)(wei)“噴漆房”）：這是進(jin)行(xing)(xing)粉末涂(tu)裝(zhuang)(zhuang)的(de)(de)(de)(de)主要(yao)場(chang)(chang)所(suo)(suo)，內(nei)(nei)(nei)部(bu)設(she)(she)有(you)(you)回(hui)收(shou)裝(zhuang)(zhuang)置以(yi)(yi)(yi)防(fang)止涂(tu)料四處(chu)(chu)飛(fei)揚。其(qi)(qi)(qi)設(she)(she)計旨在(zai)(zai)(zai)提(ti)供(gong)(gong)(gong)一個(ge)穩定(ding)(ding)、無(wu)(wu)塵的(de)(de)(de)(de)工(gong)(gong)作(zuo)環(huan)境以(yi)(yi)(yi)確保涂(tu)層質(zhi)(zhi)量(liang)均(jun)勻(yun)一致(zhi)。2.**高壓(ya)(ya)靜電(dian)發(fa)生(sheng)(sheng)器與供(gong)(gong)(gong)氣系統(tong)**：該(gai)(gai)部(bu)分包括(kuo)產(chan)(chan)生(sheng)(sheng)高壓(ya)(ya)電(dian)場(chang)(chang)的(de)(de)(de)(de)設(she)(she)備(bei)(bei)(bei)和(he)供(gong)(gong)(gong)應(ying)壓(ya)(ya)縮(suo)空(kong)(kong)氣的(de)(de)(de)(de)系統(tong)。壓(ya)(ya)縮(suo)空(kong)(kong)氣不(bu)僅用(yong)(yong)于輸送(song)和(he)霧化顏料粒(li)(li)子(zi)，靜電(dian)噴槍設(she)(she)備(bei)(bei)(bei)，還(huan)需經過(guo)油水(shui)分離(li)器和(he)冷風(feng)干燥器處(chu)(chu)理(li)(li)以(yi)(yi)(yi)確保純凈(jing)無(wu)(wu)雜質(zhi)(zhi)的(de)(de)(de)(de)氣體(ti)(ti)供(gong)(gong)(gong)給到(dao)(dao)(dao)系統(tong)中去；而(er)高電(dian)壓(ya)(ya)則通過(guo)電(dian)極傳遞到(dao)(dao)(dao)被噴的(de)(de)(de)(de)工(gong)(gong)件(jian)(jian)上(shang)使其(qi)(qi)(qi)帶電(dian)從而(er)吸引周圍(wei)帶相(xiang)反電(dian)荷的(de)(de)(de)(de)顏料粒(li)(li)子(zi)實現附著沉積效(xiao)果。需要(yao)注(zhu)意的(de)(de)(de)(de)是，重慶(qing)靜電(dian)噴槍，這里所(suo)(suo)提(ti)及的(de)(de)(de)(de)高壓(ya)(ya)通常是安全可(ke)控(kong)范圍(wei)內(nei)(nei)(nei)的(de)(de)(de)(de)低(di)頻率(lv)(lv)交流(liu)或者直流(liu)脈沖型態以(yi)(yi)(yi)避免(mian)對(dui)(dui)人(ren)體(ti)(ti)造成(cheng)傷害以(yi)(yi)(yi)及保障設(she)(she)備(bei)(bei)(bei)的(de)(de)(de)(de)穩定(ding)(ding)運行(xing)(xing)壽命(ming)延長(chang)(chang)等(deng)(deng)方面(mian)考慮因素在(zai)(zai)(zai)內(nei)(nei)(nei)。（注(zhu)意:此處(chu)(chu)關(guan)于氣壓(ya)(ya)處(chu)(chu)理(li)(li)的(de)(de)(de)(de)細節可(ke)能因具體(ti)(ti)產(chan)(chan)品(pin)型號而(er)異(yi)）3.**自動/手(shou)動控(kong)制的(de)(de)(de)(de)噴射裝(zhuang)(zhuang)置——即(ji)所(suo)(suo)謂的(de)(de)(de)(de)'槍頭'（也稱：'噴嘴'）及其(qi)(qi)(qi)配(pei)件(jian)(jian)組(zu)合而(er)成(cheng)的(de)(de)(de)(de)整(zheng)體(ti)(ti)結構**:它作(zuo)為(wei)(wei)將預先(xian)混合并(bing)調整(zheng)好比例后(hou)的(de)(de)(de)(de)液態或半(ban)固(gu)態材(cai)料轉化成(cheng)微小顆粒(li)(li)狀再加速射向目(mu)標(biao)物(wu)體(ti)(ti)表(biao)面(mian)完(wan)(wan)成(cheng)覆(fu)蓋任務的(de)(de)(de)(de)關(guan)鍵(jian)部(bu)件(jian)(jian)存(cun)在(zai)(zai)(zai);同時根(gen)據使用(yong)(yong)場(chang)(chang)景(jing)需求(qiu)可(ke)分為(wei)(wei)便攜式(shi)手(shou)持式(shi)固(gu)定(ding)(ding)安裝(zhuang)(zhuang)于生(sheng)(sheng)產(chan)(chan)線旁側(ce)或是集成(cheng)至機(ji)器人(ren)手(shou)臂末端等(deng)(deng)多種(zhong)形式(shi)執行(xing)(xing)作(zuo)業指令達(da)成(cheng)預期(qi)生(sheng)(sheng)產(chan)(chan)效(xiao)率(lv)(lv)和(he)品(pin)質(zhi)(zhi)標(biao)準要(yao)求(qiu)之(zhi)(zhi)目(mu)的(de)(de)(de)(de)；且(qie)不(bu)同種(zhong)類之(zhi)(zhi)間(jian)還(huan)存(cun)在(zai)(zai)(zai)諸如內(nei)(nei)(nei)置電(dian)子(zi)束控(kong)制單元(yuan)以(yi)(yi)(yi)實現等(deng)(deng)功(gong)(gong)能性(xing)差異(yi)特點以(yi)(yi)(yi)供(gong)(gong)(gong)用(yong)(yong)戶根(gen)據自身實際(ji)需求(qiu)靈活選(xuan)擇搭配(pei)應(ying)用(yong)(yong)即(ji)可(ke)滿足個(ge)性(xing)化定(ding)(ding)制服(fu)務要(yao)求(qiu)達(da)到(dao)(dao)(dao)佳投入產(chan)(chan)出(chu)比效(xiao)益水(shui)平(ping)提(ti)升目(mu)標(biao)設(she)(she)定(ding)(ding)值范圍(wei)內(nei)(nei)(nei)之(zhi)(zhi)內(nei)(nei)(nei)達(da)標(biao)狀態為(wei)(wei)止（備(bei)(bei)(bei)注(zhu)說明：上(shang)述內(nei)(nei)(nei)容中關(guan)于“電(dian)子(zi)”二字(zi)的(de)(de)(de)(de)使用(yong)(yong)僅為(wei)(wei)示例性(xing)質(zhi)(zhi)并(bing)非(fei)指所(suo)(suo)有(you)(you)類型均(jun)具備(bei)(bei)(bei)該(gai)(gai)功(gong)(gong)能特性(xing)請讀者自行(xing)(xing)甄別判(pan)斷））。另(ling)外(wai)還(huan)有(you)(you)如文丘里管(guan)、電(dian)極座等(deng)(deng)輔助(zhu)構件(jian)(jian)亦(yi)起到(dao)(dao)(dao)重要(yao)支(zhi)撐作(zuo)用(yong)(yong)共(gong)同維(wei)持整(zheng)個(ge)系統(tong)的(de)(de)(de)(de)順暢(chang)運作(zuo)及長(chang)(chang)期(qi)穩定(ding)(ding)性(xing)表(biao)現情況(kuang)良好態勢發(fa)展(zhan)(zhan)下去趨勢不(bu)變方向明確前(qian)行(xing)(xing)道(dao)路寬(kuan)廣未來可(ke)期(qi)！4.其(qi)(qi)(qi)他輔助(zhu)設(she)(she)備(bei)(bei)(bei)還(huan)包括(kuo)烘(hong)箱(xiang)(或稱'加熱(re)爐')用(yong)(yong)于對(dui)(dui)已(yi)完(wan)(wan)成(cheng)初步粘附固(gu)化的(de)(de)(de)(de)產(chan)(chan)品(pin)進(jin)行(xing)(xing)二次(ci)加溫固(gu)化增強其(qi)(qi)(qi)附著力耐久性(xing)等(deng)(deng)物(wu)理(li)(li)性(xing)能指標(biao);以(yi)(yi)(yi)及前(qian)處(chu)(chu)理(li)(li)器件(jian)(jian)(如池)用(yong)(yong)以(yi)(yi)(yi)對(dui)(dui)原材(cai)料進(jin)行(xing)(xing)清洗除銹去除油脂(zhi)污漬(zi)提(ti)高后(hou)續(xu)加工(gong)(gong)環(huan)節成(cheng)功(gong)(gong)率(lv)(lv)減少不(bu)良品(pin)率(lv)(lv)發(fa)生(sheng)(sheng)概(gai)率(lv)(lv)降低(di)生(sheng)(sheng)產(chan)(chan)成(cheng)本支(zhi)出(chu)壓(ya)(ya)力等(deng)(deng)多重功(gong)(gong)效(xiao)展(zhan)(zhan)現無(wu)(wu)遺(yi)!綜上(shang)所(suo)(suo)述，這些組(zu)成(cheng)部(bu)分相(xiang)互配(pei)合協作(zuo)構成(cheng)了完(wan)(wan)整(zheng)運行(xing)(xing)的(de)(de)(de)(de)自動化程度較高的(de)(de)(de)(de)現代工(gong)(gong)業生(sheng)(sheng)產(chan)(chan)設(she)(she)備(bei)(bei)(bei)體(ti)(ti)系之(zhi)(zhi)一——即(ji)我們(men)所(suo)(suo)熟知的(de)(de)(de)(de)'靜電(dian)圖(tu)層處(chu)(chu)理(li)(li)技術裝(zhuang)(zhuang)備(bei)(bei)(bei)’!

自動噴的調整

噴(pen)(pen)(pen)(pen)(pen)(pen)的(de)(de)(de)調(diao)整(zheng)(zheng)主(zhu)要是(shi)指(zhi)出(chu)(chu)氣(qi)量(liang)和出(chu)(chu)漆(qi)(qi)量(liang)的(de)(de)(de)調(diao)整(zheng)(zheng)。這是(shi)兩(liang)個互相關聯的(de)(de)(de)主(zhu)因素。出(chu)(chu)氣(qi)量(liang)太小(xiao)，水(shui)性涂(tu)料靜電噴(pen)(pen)(pen)(pen)(pen)(pen)槍，不易使(shi)漆(qi)(qi)液(ye)(ye)霧(wu)化(hua)(hua)，使(shi)漆(qi)(qi)液(ye)(ye)成滴狀(zhuang)灑落會使(shi)涂(tu)膜不平(ping)整(zheng)(zheng)。出(chu)(chu)漆(qi)(qi)量(liang)大(da)小(xiao)是(shi)對應于出(chu)(chu)氣(qi)量(liang)的(de)(de)(de)大(da)小(xiao)的(de)(de)(de)，在噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)之前要調(diao)整(zheng)(zheng)好合適的(de)(de)(de)出(chu)(chu)氣(qi)量(liang)和相應的(de)(de)(de)出(chu)(chu)漆(qi)(qi)量(liang)，使(shi)漆(qi)(qi)液(ye)(ye)霧(wu)化(hua)(hua)好，均勻地噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)于物面上。調(diao)整(zheng)(zheng)噴(pen)(pen)(pen)(pen)(pen)(pen)一(yi)要聽（聽氣(qi)流聲音，知道氣(qi)流大(da)小(xiao)），二要看(kan)（看(kan)噴(pen)(pen)(pen)(pen)(pen)(pen)口漆(qi)(qi)液(ye)(ye)的(de)(de)(de)霧(wu)化(hua)(hua)程(cheng)度(du)和扇形面積的(de)(de)(de)大(da)小(xiao)）。用噴(pen)(pen)(pen)(pen)(pen)(pen)的(de)(de)(de)幾個重(zhong)要參數(shu)如下：空氣(qi)壓力：噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)的(de)(de)(de)空氣(qi)壓力一(yi)般(ban)為（0.4--0.6Mpa）；噴(pen)(pen)(pen)(pen)(pen)(pen)幅寬度(du)：噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)在作業表面的(de)(de)(de)寬度(du)約為10cm；噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)距(ju)離：噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)時(shi)，嘴(zui)與(yu)被(bei)噴(pen)(pen)(pen)(pen)(pen)(pen)物間的(de)(de)(de)距(ju)離為15--20cm；移(yi)動速度(du)：噴(pen)(pen)(pen)(pen)(pen)(pen)的(de)(de)(de)移(yi)動速度(du)一(yi)般(ban)為30--60cm/秒；重(zhong)疊范圍：噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)時(shi)每一(yi)的(de)(de)(de)重(zhong)疊范圍為1/2--1/3（裂紋漆(qi)(qi)除(chu)外）；噴(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)角度(du)：嘴(zui)與(yu)被(bei)噴(pen)(pen)(pen)(pen)(pen)(pen)物之間的(de)(de)(de)角度(du)一(yi)般(ban)為90°

其中傳(chuan)統的粉末(mo)輸送(song)采用了文丘里物(wu)理原理，文丘里原理是在高速氣流帶動下粉末(mo)進(jin)入粉管(guan)輸送(song)到噴(pen)上(shang)，因(yin)此除了靜(jing)電性能以外，空氣動力學在靜(jing)電噴(pen)粉中也占有很重要的地位(wei)。

在(zai)靜(jing)電噴粉(fen)的(de)技術中，除了(le)使用文(wen)丘里(li)輸(shu)(shu)送外(wai)，還(huan)可(ke)以采用HDLV技術，所謂HDLV就是High-Density Powder， Low-Velocity Air的(de)含義，可(ke)以翻譯(yi)為高(gao)密度粉(fen)末，低(di)流速(su)(su)空氣，粉(fen)末靜(jing)電噴槍(qiang)，這種(zhong)意義上的(de)輸(shu)(shu)送就是粉(fen)體密相輸(shu)(shu)送，降低(di)了(le)粉(fen)末流速(su)(su)以后，粉(fen)末更容易形成柔和的(de)霧狀(zhuang)，有效地克服法拉第牢籠(long)現象，從(cong)而吸(xi)附到(dao)所需要(yao)的(de)噴涂工件(jian)上。