在靜電噴(pen)涂(tu)中(zhong)，工件距離噴(pen)頭(tou)的(de)距離應(ying)在150-300mm之(zhi)間，距離太近容(rong)易短路，容(rong)易造成涂(tu)層有擊穿點，而距離太遠(yuan)則不易上粉。在整個噴(pen)涂(tu)過(guo)程中(zhong)，噴(pen)和工件應(ying)始終(zhong)保持(chi)垂直(zhi)，否(fou)則會(hui)造成涂(tu)料(liao)的(de)浪(lang)費，或形成“橘皮”現(xian)象。同時(shi)(shi)要規避噴(pen)的(de)弧形移動，移動速(su)度要保持(chi)均勻，這(zhe)些都(dou)會(hui)影(ying)響終(zhong)的(de)噴(pen)涂(tu)效果(guo)。在噴(pen)噴(pen)涂(tu)的(de)過(guo)程中(zhong)，噴(pen)涂(tu)圖(tu)案可能會(hui)不均勻，這(zhe)時(shi)(shi)考慮有兩點原因：

1、噴粉管磨損；

2、噴(pen)(pen)(pen)或粉(fen)(fen)管(guan)(guan)堵(du)塞(sai)。如果(guo)是噴(pen)(pen)(pen)粉(fen)(fen)管(guan)(guan)磨損，我們需(xu)要(yao)更(geng)換噴(pen)(pen)(pen)粉(fen)(fen)管(guan)(guan)，若是粉(fen)(fen)管(guan)(guan)或噴(pen)(pen)(pen)堵(du)塞(sai)，外置靜電(dian)噴(pen)(pen)(pen)槍，我們要(yao)先斷開進(jin)(jin)料軟(ruan)管(guan)(guan)與(yu)噴(pen)(pen)(pen)的連接，用噴(pen)(pen)(pen)氣(qi)吹掃(sao)噴(pen)(pen)(pen)。再斷開軟(ruan)管(guan)(guan)與(yu)噴(pen)(pen)(pen)和粉(fen)(fen)末(mo)泵(beng)，吹掃(sao)軟(ruan)管(guan)(guan)，粉(fen)(fen)末(mo)靜電(dian)噴(pen)(pen)(pen)槍，如堵(du)塞(sai)比較嚴重(zhong)，需(xu)要(yao)更(geng)換進(jin)(jin)料軟(ruan)管(guan)(guan)。粉(fen)(fen)末(mo)泵(beng)也(ye)需(xu)要(yao)拆解和清潔，必要(yao)時(shi)需(xu)要(yao)更(geng)換新的噴(pen)(pen)(pen)組件。

二、噴(pen)(pen)(pen)槍(qiang)方位：粉(fen)末(mo)噴(pen)(pen)(pen)槍(qiang)與(yu)工(gong)(gong)件的間隔(ge)，首要影響(xiang)涂(tu)膜厚(hou)度，因為噴(pen)(pen)(pen)槍(qiang)與(yu)工(gong)(gong)件間隔(ge)的改變對膜厚(hou)極限值(zhi)的影響(xiang)特(te)別敏(min)感。一般(ban)添加間隔(ge)，則膜厚(hou)削(xue)減(jian)，靜電噴(pen)(pen)(pen)槍(qiang)，因而，噴(pen)(pen)(pen)涂(tu)過(guo)程(cheng)中，掌握噴(pen)(pen)(pen)涂(tu)槍(qiang)的間隔(ge)，對改善噴(pen)(pen)(pen)涂(tu)工(gong)(gong)件膜厚(hou)質量有很大聯系(xi)。一般(ban)選取(qu)的噴(pen)(pen)(pen)槍(qiang)與(yu)工(gong)(gong)件間的間隔(ge)—般(ban)為150~250mm。

三(san)、噴(pen)粉(fen)量：噴(pen)粉(fen)量的巨細對(dui)粉(fen)層膜厚有(you)必(bi)定的影響，一起，噴(pen)粉(fen)量對(dui)粉(fen)末在被(bei)噴(pen)件上的沉(chen)積(ji)(ji)效率也有(you)很大聯(lian)系。一般情況下，噴(pen)粉(fen)量小，沉(chen)積(ji)(ji)。噴(pen)粉(fen)量宜挑選在50~500g/min規(gui)模內(nei)。

在實踐作(zuo)業中，手動噴槍(qiang)出(chu)粉量較大，流水線主動噴槍(qiang)出(chu)粉量較小。

靜(jing)(jing)(jing)(jing)電噴(pen)涂(tu)(tu)(tu)設備主(zhu)要(yao)(yao)由以(yi)(yi)下(xia)幾個(ge)(ge)關(guan)鍵部(bu)分(fen)(fen)(fen)組(zu)成(cheng)(cheng)：1.**粉(fen)末(mo)噴(pen)涂(tu)(tu)(tu)室**（或稱為(wei)(wei)“噴(pen)漆房(fang)”）：這(zhe)是進(jin)行(xing)(xing)粉(fen)末(mo)涂(tu)(tu)(tu)裝(zhuang)的(de)(de)(de)(de)主(zhu)要(yao)(yao)場(chang)所(suo)(suo)，內部(bu)設有(you)回收裝(zhuang)置以(yi)(yi)防止(zhi)涂(tu)(tu)(tu)料(liao)四(si)處(chu)(chu)飛揚。其(qi)(qi)設計旨在(zai)(zai)提(ti)供(gong)一個(ge)(ge)穩(wen)定(ding)、無塵的(de)(de)(de)(de)工作(zuo)(zuo)(zuo)(zuo)環(huan)(huan)境以(yi)(yi)確保(bao)涂(tu)(tu)(tu)層質(zhi)量均勻(yun)一致。2.**高(gao)(gao)(gao)壓靜(jing)(jing)(jing)(jing)電發生(sheng)(sheng)器(qi)與供(gong)氣(qi)系(xi)(xi)(xi)統(tong)**：該(gai)部(bu)分(fen)(fen)(fen)包(bao)括產生(sheng)(sheng)高(gao)(gao)(gao)壓電場(chang)的(de)(de)(de)(de)設備和供(gong)應壓縮空(kong)氣(qi)的(de)(de)(de)(de)系(xi)(xi)(xi)統(tong)。壓縮空(kong)氣(qi)不(bu)僅(jin)用(yong)(yong)于(yu)(yu)輸送和霧化(hua)(hua)顏料(liao)粒子，靜(jing)(jing)(jing)(jing)電噴(pen)槍廠家，還(huan)(huan)需(xu)經過油(you)水(shui)分(fen)(fen)(fen)離(li)器(qi)和冷風干燥器(qi)處(chu)(chu)理(li)以(yi)(yi)確保(bao)純凈無雜質(zhi)的(de)(de)(de)(de)氣(qi)體(ti)供(gong)給到(dao)(dao)系(xi)(xi)(xi)統(tong)中(zhong)去(qu)；而高(gao)(gao)(gao)電壓則(ze)通過電極傳遞到(dao)(dao)被噴(pen)的(de)(de)(de)(de)工件(jian)上使其(qi)(qi)帶電從(cong)而吸(xi)引(yin)周圍(wei)帶相(xiang)反(fan)電荷(he)的(de)(de)(de)(de)顏料(liao)粒子實現(xian)附著沉積效果。需(xu)要(yao)(yao)注(zhu)意的(de)(de)(de)(de)是，這(zhe)里(li)所(suo)(suo)提(ti)及的(de)(de)(de)(de)高(gao)(gao)(gao)壓通常是安(an)全可控(kong)范(fan)圍(wei)內的(de)(de)(de)(de)低(di)頻率(lv)交流或者直流脈沖型(xing)態(tai)以(yi)(yi)避(bi)免對(dui)人體(ti)造成(cheng)(cheng)傷害以(yi)(yi)及保(bao)障設備的(de)(de)(de)(de)穩(wen)定(ding)運(yun)行(xing)(xing)壽(shou)命延長(chang)等(deng)(deng)方(fang)面(mian)考慮(lv)因素在(zai)(zai)內。（注(zhu)意:此處(chu)(chu)關(guan)于(yu)(yu)氣(qi)壓處(chu)(chu)理(li)的(de)(de)(de)(de)細節可能(neng)因具體(ti)產品(pin)型(xing)號而異(yi)）3.**自(zi)動(dong)/手(shou)動(dong)控(kong)制的(de)(de)(de)(de)噴(pen)射裝(zhuang)置——即(ji)所(suo)(suo)謂(wei)的(de)(de)(de)(de)'槍頭'（也稱：'噴(pen)嘴'）及其(qi)(qi)配件(jian)組(zu)合而成(cheng)(cheng)的(de)(de)(de)(de)整(zheng)(zheng)體(ti)結構(gou)**:它作(zuo)(zuo)(zuo)(zuo)為(wei)(wei)將預先混(hun)合并(bing)調整(zheng)(zheng)好比例后的(de)(de)(de)(de)液態(tai)或半固(gu)態(tai)材料(liao)轉化(hua)(hua)成(cheng)(cheng)微小顆粒狀(zhuang)再加(jia)速射向目(mu)(mu)(mu)標(biao)(biao)物(wu)體(ti)表面(mian)完(wan)成(cheng)(cheng)覆(fu)蓋任(ren)務的(de)(de)(de)(de)關(guan)鍵部(bu)件(jian)存(cun)在(zai)(zai);同時根據(ju)使用(yong)(yong)場(chang)景(jing)需(xu)求(qiu)可分(fen)(fen)(fen)為(wei)(wei)便攜式(shi)手(shou)持(chi)式(shi)固(gu)定(ding)安(an)裝(zhuang)于(yu)(yu)生(sheng)(sheng)產線(xian)旁側(ce)或是集成(cheng)(cheng)至機器(qi)人手(shou)臂末(mo)端(duan)等(deng)(deng)多種形式(shi)執行(xing)(xing)作(zuo)(zuo)(zuo)(zuo)業(ye)指令達成(cheng)(cheng)預期生(sheng)(sheng)產效率(lv)和品(pin)質(zhi)標(biao)(biao)準要(yao)(yao)求(qiu)之目(mu)(mu)(mu)的(de)(de)(de)(de)；且不(bu)同種類(lei)之間還(huan)(huan)存(cun)在(zai)(zai)諸如(ru)(ru)內置電子束控(kong)制單元以(yi)(yi)實現(xian)等(deng)(deng)功(gong)(gong)(gong)能(neng)性(xing)差異(yi)特點以(yi)(yi)供(gong)用(yong)(yong)戶(hu)根據(ju)自(zi)身實際(ji)需(xu)求(qiu)靈活(huo)選擇搭配應用(yong)(yong)即(ji)可滿(man)足個(ge)(ge)性(xing)化(hua)(hua)定(ding)制服務要(yao)(yao)求(qiu)達到(dao)(dao)佳投入產出比效益水(shui)平提(ti)升目(mu)(mu)(mu)標(biao)(biao)設定(ding)值范(fan)圍(wei)內之內達標(biao)(biao)狀(zhuang)態(tai)為(wei)(wei)止(zhi)（備注(zhu)說明(ming)：上述(shu)(shu)內容中(zhong)關(guan)于(yu)(yu)“電子”二(er)字的(de)(de)(de)(de)使用(yong)(yong)僅(jin)為(wei)(wei)示例性(xing)質(zhi)并(bing)非指所(suo)(suo)有(you)類(lei)型(xing)均具備該(gai)功(gong)(gong)(gong)能(neng)特性(xing)請讀者自(zi)行(xing)(xing)甄別判(pan)斷））。另外(wai)還(huan)(huan)有(you)如(ru)(ru)文(wen)丘(qiu)里(li)管(guan)、電極座等(deng)(deng)輔(fu)助構(gou)件(jian)亦起(qi)到(dao)(dao)重要(yao)(yao)支(zhi)(zhi)撐作(zuo)(zuo)(zuo)(zuo)用(yong)(yong)共同維持(chi)整(zheng)(zheng)個(ge)(ge)系(xi)(xi)(xi)統(tong)的(de)(de)(de)(de)順(shun)暢運(yun)作(zuo)(zuo)(zuo)(zuo)及長(chang)期穩(wen)定(ding)性(xing)表現(xian)情況良好態(tai)勢發展(zhan)下(xia)去(qu)趨勢不(bu)變方(fang)向明(ming)確前(qian)(qian)行(xing)(xing)道路寬(kuan)廣未來可期！4.其(qi)(qi)他輔(fu)助設備還(huan)(huan)包(bao)括烘(hong)箱(或稱'加(jia)熱爐(lu)')用(yong)(yong)于(yu)(yu)對(dui)已(yi)完(wan)成(cheng)(cheng)初步(bu)粘附固(gu)化(hua)(hua)的(de)(de)(de)(de)產品(pin)進(jin)行(xing)(xing)二(er)次(ci)加(jia)溫固(gu)化(hua)(hua)增強其(qi)(qi)附著力(li)耐久性(xing)等(deng)(deng)物(wu)理(li)性(xing)能(neng)指標(biao)(biao);以(yi)(yi)及前(qian)(qian)處(chu)(chu)理(li)器(qi)件(jian)(如(ru)(ru)池)用(yong)(yong)以(yi)(yi)對(dui)原材料(liao)進(jin)行(xing)(xing)清洗(xi)除銹去(qu)除油(you)脂污漬提(ti)高(gao)(gao)(gao)后續加(jia)工環(huan)(huan)節成(cheng)(cheng)功(gong)(gong)(gong)率(lv)減少(shao)不(bu)良品(pin)率(lv)發生(sheng)(sheng)概率(lv)降低(di)生(sheng)(sheng)產成(cheng)(cheng)本支(zhi)(zhi)出壓力(li)等(deng)(deng)多重功(gong)(gong)(gong)效展(zhan)現(xian)無遺!綜(zong)上所(suo)(suo)述(shu)(shu)，這(zhe)些組(zu)成(cheng)(cheng)部(bu)分(fen)(fen)(fen)相(xiang)互配合協作(zuo)(zuo)(zuo)(zuo)構(gou)成(cheng)(cheng)了完(wan)整(zheng)(zheng)運(yun)行(xing)(xing)的(de)(de)(de)(de)自(zi)動(dong)化(hua)(hua)程度較高(gao)(gao)(gao)的(de)(de)(de)(de)現(xian)代(dai)工業(ye)生(sheng)(sheng)產設備體(ti)系(xi)(xi)(xi)之一——即(ji)我們所(suo)(suo)熟知(zhi)的(de)(de)(de)(de)'靜(jing)(jing)(jing)(jing)電圖(tu)層處(chu)(chu)理(li)技(ji)術裝(zhuang)備’!