如何修復(fu)龍(long)門銑頭(tou)的相關零部(bu)件

龍門銑(xian)頭(tou)數控編程可(ke)分為手工(gong)(gong)編程和(he)自動(dong)編程兩種方(fang)式(shi)(shi)。 數控銑(xian)床(chuang)可(ke)進行鉆孔(kong)、鏜孔(kong)、攻螺紋、輪廓銑(xian)削、平面銑(xian)削、平面型(xing)腔(qiang)銑(xian)削及(ji)空間三維(wei)復雜(za)型(xing)面的銑(xian)削加(jia)(jia)工(gong)(gong)。加(jia)(jia)工(gong)(gong)中心、柔性加(jia)(jia)工(gong)(gong)單元是(shi)在數控銑(xian)床(chuang)的基礎上產生和(he)發展起(qi)來的，其主要(yao)加(jia)(jia)工(gong)(gong)方(fang)式(shi)(shi)也是(shi)銑(xian)加(jia)(jia)工(gong)(gong)方(fang)式(shi)(shi)。

龍(long)門銑(xian)頭(tou)是(shi)機(ji)(ji)床常用的(de)附件(jian)，精(jing)密鏜銑(xian)頭(tou)供應商，也是(shi)機(ji)(ji)床zui、技(ji)術含量(liang)zui高的(de)部件(jian)之(zhi)一(yi)。一(yi)般機(ji)(ji)械萬s能(neng)銑(xian)頭(tou)可以大(da)大(da)擴張(zhang)機(ji)(ji)床的(de)加工(gong)能(neng)力，可以完成任意角(jiao)度頭(tou)斜面的(de)銑(xian)削(xue)、鉆孔、攻絲(si)等加工(gong)；五軸聯動(dong)加工(gong)的(de)萬s能(neng)銑(xian)頭(tou)，可以用來加工(gong)航(hang)空航(hang)天、、核(he)能(neng)、能(neng)源領域的(de)關鍵零部件(jian)，如(ru)飛機(ji)(ji)發動(dong)機(ji)(ji)的(de)葉片(pian)、火電汽輪機(ji)(ji)葉片(pian)、核(he)潛艇(ting)螺(luo)旋槳(jiang)等。

龍門銑頭(tou)具(ju)(ju)有(you)主軸(zhou)轉速高(gao)，變速范(fan)圍大(da)，可充分發揮刀(dao)具(ju)(ju)效能；主軸(zhou)套筒能自動(dong)進給(gei)，自動(dong)停刀(dao)，銑頭(tou)內裝(zhuang)有(you)微調限位和(he)(he)過(guo)載保(bao)護裝(zhuang)置(zhi)，精密鏜(tang)銑頭(tou)哪個(ge)牌子好，能有(you)效地保(bao)證刀(dao)具(ju)(ju)的準確定位和(he)(he)一定的切削深(shen)度。主軸(zhou)采用40鉻合(he)金鋼制作，制作過(guo)程(cheng)中(zhong)采用了鍛打、調質、去應力回火等工藝保(bao)證主軸(zhou)強度、鋼性及尺寸穩定性。

龍門銑(xian)頭是安(an)裝在(zai)銑(xian)床(chuang)上并與(yu)主軸連接，用(yong)于帶動銑(xian)刀(dao)旋轉的(de)(de)機床(chuang)附件(jian)。是機床(chuang)設備的(de)(de)主要組成部分。臺灣(wan)銑(xian)頭有(you)的(de)(de)零件(jian)容易(yi)磨損，那如(ru)何修復呢？方法(fa)如(ru)下：

1、主(zhu)軸(zhou)的修復：龍門銑(xian)頭的主(zhu)軸(zhou)結(jie)構(gou)(gou)與XA6132臥式銑(xian)床銑(xian)頭主(zhu)軸(zhou)結(jie)構(gou)(gou)基本(ben)一(yi)致，其修復方法可參(can)照進行。

2、套(tao)筒(tong)(tong)(tong)的(de)(de)(de)修(xiu)復：當龍門銑(xian)頭的(de)(de)(de)套(tao)筒(tong)(tong)(tong)磨損量(liang)不大，體孔(kong)修(xiu)復量(liang)也小的(de)(de)(de)情況下，對套(tao)筒(tong)(tong)(tong)修(xiu)復后可以(yi)繼續使用。修(xiu)復的(de)(de)(de)目的(de)(de)(de)是補(bu)償其(qi)外(wai)徑磨損量(liang)，使套(tao)筒(tong)(tong)(tong)與(yu)體孔(kong)的(de)(de)(de)配合(he)間(jian)隙達到要求。套(tao)筒(tong)(tong)(tong)的(de)(de)(de)修(xiu)復一般采(cai)用鍍(du)鐵修(xiu)復工藝，或更換新套(tao)筒(tong)(tong)(tong)。

3、套(tao)筒體孔的修復(fu)：套(tao)筒體孔的磨損會導(dao)致(zhi)孔的圓(yuan)度(du)、圓(yuan)柱(zhu)度(du)誤差增加，表面(mian)粗糙度(du)變(bian)差。由(you)于在正常(chang)使(shi)(shi)用(yong)下(xia)，不會產生嚴重的磨損，故一(yi)般只需要通過研(yan)(yan)磨修復(fu)，精(jing)密(mi)鏜(tang)銑頭，即可恢復(fu)精(jing)度(du)。但(dan)在修復(fu)之前需要單(dan)獨做一(yi)套(tao)研(yan)(yan)磨棒(bang)以供研(yan)(yan)磨時使(shi)(shi)用(yong)。

淺談龍(long)門銑頭(tou)(tou)和(he)角度頭(tou)(tou)的異同

作為(wei)(wei)機床行(xing)業中常見的(de)一類(lei)附件，龍門銑頭和角度頭被廣(guang)泛應(ying)用于(yu)機床行(xing)業，但是這兩種(zhong)不同(tong)的(de)產品各(ge)有(you)各(ge)不同(tong)的(de)特點，接下來小編簡單為(wei)(wei)大(da)家(jia)說(shuo)說(shuo)。

龍(long)門銑(xian)頭(tou)指(zhi)的(de)是(shi)銑(xian)刀(dao)軸可在水平和垂直(zhi)兩(liang)個(ge)平面內(nei)回轉的(de)銑(xian)頭(tou).間單的(de)說，萬(wan)d能(neng)頭(tou)是(shi)頭(tou)基本上(shang)可以轉任何(he)角度(du)，對工(gong)件多面多方(fang)位(wei)加工(gong)，而分度(du)頭(tou)只是(shi)工(gong)件在轉，一(yi)把(ba)只能(neng)加工(gong)小的(de)工(gong)件，而加工(gong)的(de)范圍也是(shi)有限的(de)，只能(neng)加工(gong)旋轉軸方(fang)向的(de)平面。

而角(jiao)度頭(tou)(tou)(tou)主要分為(wei)機(ji)(ji)(ji)械式(shi)(shi)(shi)和電(dian)氣式(shi)(shi)(shi)2種，其中(zhong)機(ji)(ji)(ji)械式(shi)(shi)(shi)又分為(wei)自(zi)動和手(shou)動。隨著(zhu)電(dian)氣技(ji)術的(de)(de)進步，以(yi)力矩伺服(fu)電(dian)機(ji)(ji)(ji)為(wei)主驅動元(yuan)件的(de)(de)電(dian)氣自(zi)動銑頭(tou)(tou)(tou)在(zai)模具、航空等的(de)(de)高速加工(gong)中(zhong)取(qu)得廣泛應用，但(dan)電(dian)動銑頭(tou)(tou)(tou)力矩偏(pian)小，大扭矩、重切削的(de)(de)萬(wan)(wan)d能(neng)銑頭(tou)(tou)(tou)還(huan)是(shi)機(ji)(ji)(ji)械式(shi)(shi)(shi)居多。萬(wan)(wan)d能(neng)角(jiao)度頭(tou)(tou)(tou)無論是(shi)機(ji)(ji)(ji)械式(shi)(shi)(shi)還(huan)是(shi)電(dian)氣式(shi)(shi)(shi)，制(zhi)(zhi)造工(gong)藝(yi)都極其復(fu)雜，萬(wan)(wan)d能(neng)銑頭(tou)(tou)(tou)技(ji)術主要掌握在(zai)西方機(ji)(ji)(ji)床巨頭(tou)(tou)(tou)手(shou)中(zhong)，令人(ren)欣(xin)喜的(de)(de)是(shi)國內某些(xie)大型(xing)機(ji)(ji)(ji)床廠(chang)已經(jing)開發制(zhi)(zhi)造出了(le)萬(wan)(wan)d能(neng)銑頭(tou)(tou)(tou)，打破了(le)國外(wai)的(de)(de)技(ji)術壟斷。

龍(long)(long)門(men)銑(xian)(xian)(xian)(xian)(xian)頭(tou)(tou)是一(yi)(yi)種銑(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)軸可(ke)在水平和垂直兩(liang)個(ge)(ge)平面(mian)內回轉(zhuan)(zhuan)的(de)(de)(de)銑(xian)(xian)(xian)(xian)(xian)頭(tou)(tou)。銑(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)，是用(yong)于銑(xian)(xian)(xian)(xian)(xian)削(xue)(xue)加工的(de)(de)(de)、具(ju)有一(yi)(yi)個(ge)(ge)或多(duo)個(ge)(ge)刀(dao)(dao)齒的(de)(de)(de)旋轉(zhuan)(zhuan)刀(dao)(dao)具(ju)。工作(zuo)時各(ge)刀(dao)(dao)齒依次間歇地(di)切除工件的(de)(de)(de)余量。銑(xian)(xian)(xian)(xian)(xian)刀(dao)(dao)主要用(yong)于在銑(xian)(xian)(xian)(xian)(xian)床(chuang)上(shang)加工平面(mian)、臺階、溝(gou)槽、成形表(biao)面(mian)和切斷(duan)工件等。龍(long)(long)門(men)銑(xian)(xian)(xian)(xian)(xian)頭(tou)(tou)主軸能在相互垂直的(de)(de)(de)兩(liang)個(ge)(ge)回轉(zhuan)(zhuan)面(mian)內回轉(zhuan)(zhuan)，不僅(jin)可(ke)以完成立銑(xian)(xian)(xian)(xian)(xian)、平銑(xian)(xian)(xian)(xian)(xian)工作(zuo)、還可(ke)以在工件一(yi)(yi)次裝(zhuang)卡中，進行各(ge)種角度的(de)(de)(de)多(duo)面(mian)、多(duo)棱、多(duo)槽的(de)(de)(de)銑(xian)(xian)(xian)(xian)(xian)削(xue)(xue)從而完成復雜的(de)(de)(de)銑(xian)(xian)(xian)(xian)(xian)削(xue)(xue)工作(zuo)。安裝(zhuang)在龍(long)(long)門(men)銑(xian)(xian)(xian)(xian)(xian)、落地(di)鏜床(chuang)的(de)(de)(de)滑枕端面(mian)，精密鏜銑(xian)(xian)(xian)(xian)(xian)頭(tou)(tou)價格，實現(xian)任意角度的(de)(de)(de)鉆、銑(xian)(xian)(xian)(xian)(xian)、鏜加工，龍(long)(long)門(men)銑(xian)(xian)(xian)(xian)(xian)頭(tou)(tou)與(yu)機床(chuang)是通過一(yi)(yi)個(ge)(ge)過渡(du)連接墊與(yu)機床(chuang)連接，這個(ge)(ge)需要根據(ju)用(yong)戶(hu)本身機床(chuang)接口尺(chi)寸(cun)量身定做。

　龍門銑頭的安裝方法：

首(shou)先把銑(xian)(xian)頭(tou)(tou)放(fang)在銑(xian)(xian)卡(ka)上，一只(zhi)手拿(na)住(zhu)(zhu)銑(xian)(xian)頭(tou)(tou)沒齒處的位(wei)置，把銑(xian)(xian)頭(tou)(tou)銑(xian)(xian)卡(ka)放(fang)在銑(xian)(xian)頭(tou)(tou)上不動！知道銑(xian)(xian)卡(ka)不掉(diao)下來(lai)！然后用(yong)拿(na)洗頭(tou)(tou)的手去按住(zhu)(zhu)銑(xian)(xian)頭(tou)(tou)柱旁邊的圓按鈕！例一只(zhi)手繼續(xu)扭螺母直到扭緊！一定(ding)要切記不要用(yong)力過(guo)猛，小心手被刮傷！

龍門銑頭具有(you)款(kuan)式新穎(ying)、結構(gou)設(she)計(ji)合理，質量可靠、精度等級高等特點。龍門銑頭是(shi)一種銑刀(dao)(dao)軸可在水平和垂直兩個平面(mian)內回轉的(de)(de)(de)銑頭。銑刀(dao)(dao)，是(shi)用于(yu)(yu)銑削加工(gong)(gong)的(de)(de)(de)、具有(you)一個或多個刀(dao)(dao)齒(chi)的(de)(de)(de)旋轉刀(dao)(dao)具。工(gong)(gong)作(zuo)時(shi)各(ge)刀(dao)(dao)齒(chi)依次間歇(xie)地切(qie)去工(gong)(gong)件的(de)(de)(de)余量。銑刀(dao)(dao)主要用于(yu)(yu)在銑床(chuang)上加工(gong)(gong)平面(mian)、臺階、溝槽、成形表面(mian)和切(qie)斷工(gong)(gong)件等。