等(deng)(deng)離(li)(li)(li)子拋(pao)光(guang)機大件(jian)(jian)拋(pao)光(guang)方法及(ji)注(zhu)意事項一、工(gong)(gong)藝原理等(deng)(deng)離(li)(li)(li)子拋(pao)光(guang)通(tong)過(guo)電(dian)(dian)(dian)解(jie)液(ye)(ye)電(dian)(dian)(dian)離(li)(li)(li)產(chan)生的(de)高活性等(deng)(deng)離(li)(li)(li)子體，全(quan)自動(dong)(dong)等(deng)(deng)離(li)(li)(li)子拋(pao)光(guang)機，對金(jin)屬(shu)表面(mian)進行(xing)微米(mi)級(ji)(ji)蝕刻(ke)，可有效去除(chu)氧(yang)化(hua)層、毛刺(ci)并提高光(guang)潔(jie)度(du)(du)。適用(yong)(yong)于不銹(xiu)鋼(gang)、鋁合金(jin)、鈦合金(jin)等(deng)(deng)材質(zhi)的(de)大尺寸工(gong)(gong)件(jian)(jian)（如機械零件(jian)(jian)、模具(ju)、汽車(che)部件(jian)(jian)等(deng)(deng)）。二、操作步驟(zou)1.預處(chu)(chu)理-使用(yong)(yong)堿性清洗劑去除(chu)表面(mian)油污(wu)（建(jian)(jian)議(yi)溫(wen)度(du)(du)50-60℃）-純(chun)水沖洗后(hou)熱風烘(hong)干(gan)（100-120℃）-檢查(cha)表面(mian)無殘留顆粒(li)（目測或白布擦拭(shi)）2.工(gong)(gong)件(jian)(jian)固定-采用(yong)(yong)定制工(gong)(gong)裝夾具(ju)（建(jian)(jian)議(yi)304不銹(xiu)鋼(gang)材質(zhi)）-確(que)保(bao)導電(dian)(dian)(dian)接觸點＞4個且(qie)接觸電(dian)(dian)(dian)阻＜0.5Ω-復雜結構(gou)件(jian)(jian)需分(fen)段絕(jue)緣處(chu)(chu)理3.電(dian)(dian)(dian)解(jie)液(ye)(ye)調(diao)配-按1:3-1:5配比稀釋原液(ye)(ye)（視材料調(diao)整(zheng)）-控制PH值8.5-9.5（鋁合金(jin)）或10-11（不銹(xiu)鋼(gang)）-溫(wen)度(du)(du)維持40±2℃（循環系統(tong)(tong)流量(liang)＞20L/min）4.參數設置(zhi)-電(dian)(dian)(dian)流密度(du)(du)：0.5-1.2A/dm2（隨面(mian)積(ji)遞增）-電(dian)(dian)(dian)壓范圍：12-24VDC-處(chu)(chu)理時(shi)(shi)間(jian)：3-8分(fen)鐘(zhong)(zhong)（每增大100mm延長(chang)1分(fen)鐘(zhong)(zhong)）5.動(dong)(dong)態處(chu)(chu)理-采用(yong)(yong)XYZ三軸聯動(dong)(dong)系統(tong)(tong)（移(yi)動(dong)(dong)速(su)度(du)(du)0.5-1.2m/min）-復雜曲面(mian)需預設路(lu)徑程序(xu)（重(zhong)疊(die)率(lv)(lv)＞30%）-實時(shi)(shi)監測電(dian)(dian)(dian)流波動(dong)(dong)（偏(pian)差(cha)(cha)＞15%需暫停）三、注(zhu)意事項1.安全(quan)防(fang)護：操作人員(yuan)需穿(chuan)戴防(fang)酸堿服(fu)、護目鏡及(ji)絕(jue)緣手(shou)套2.設備(bei)要求(qiu)：電(dian)(dian)(dian)解(jie)槽(cao)容積(ji)需＞工(gong)(gong)件(jian)(jian)體積(ji)的(de)2.5倍3.質(zhi)量(liang)檢測：使用(yong)(yong)表面(mian)粗糙度(du)(du)儀（Ra≤0.2μm）和(he)色(se)差(cha)(cha)計（ΔE≤1.5）4.環保(bao)處(chu)(chu)理：廢(fei)液(ye)(ye)需經(jing)中(zhong)和(he)沉淀（PH=6.5-7.5）后(hou)過(guo)濾(lv)排放(fang)該工(gong)(gong)藝可使大件(jian)(jian)表面(mian)光(guang)潔(jie)度(du)(du)提升2-3級(ji)(ji)，全(quan)自動(dong)(dong)等(deng)(deng)離(li)(li)(li)子拋(pao)光(guang)機廠，生產(chan)效率(lv)(lv)較傳統(tong)(tong)方法提高40%以上(shang)，全(quan)自動(dong)(dong)等(deng)(deng)離(li)(li)(li)子拋(pao)光(guang)機多少錢(qian)，特別(bie)適合復雜結構(gou)件(jian)(jian)的(de)批量(liang)處(chu)(chu)理。建(jian)(jian)議(yi)每拋(pao)光(guang)50件(jian)(jian)后(hou)更換30%電(dian)(dian)(dian)解(jie)液(ye)(ye)以保(bao)持穩定性。

等(deng)(deng)離子拋(pao)光(guang)機(ji)主要用(yong)(yong)于(yu)(yu)對(dui)多種材質（如(ru)金(jin)屬(shu)、陶瓷和(he)玻璃(li)等(deng)(deng)）的(de)(de)(de)(de)工(gong)(gong)件(jian)表(biao)面進行(xing)精(jing)細的(de)(de)(de)(de)處理(li)，以達到平整(zheng)光(guang)滑(hua)的(de)(de)(de)(de)效(xiao)(xiao)果(guo)。以下是關于(yu)(yu)其(qi)用(yong)(yong)途(tu)的(de)(de)(de)(de)具體說明：1.**去除毛刺與(yu)污染物**：在制(zhi)造(zao)(zao)過(guo)程中(zhong)產生(sheng)的(de)(de)(de)(de)邊角或沖壓件(jian)上的(de)(de)(de)(de)微小凸起(qi)稱(cheng)為(wei)“邊角毛剌”，這些瑕疵不僅影(ying)(ying)響(xiang)(xiang)美觀還可能對(dui)產品(pin)性能產生(sheng)影(ying)(ying)響(xiang)(xiang)；通過(guo)離子碰撞的(de)(de)(de)(de)方式能有效(xiao)(xiao)清除此類(lei)缺陷(xian)及(ji)雜(za)質層的(de)(de)(de)(de)同(tong)時(shi)形成(cheng)(cheng)鈍(dun)化膜以增強防腐性能。2.**提(ti)(ti)(ti)升光(guang)潔(jie)度和(he)平整(zheng)程度**：尤其(qi)在處理(li)幾何形狀復雜(za)的(de)(de)(de)(de)不銹(xiu)鋼(gang)制(zhi)品(pin)時(shi)表(biao)現突出，可將粗(cu)糙的(de)(de)(de)(de)表(biao)面逐漸變(bian)平至粗(cu)糙度為(wei)0.01μm級別并(bing)顯著提(ti)(ti)(ti)升精(jing)密度；經過(guo)處理(li)后產品(pin)會變(bian)得更加堅(jian)硬耐(nai)用(yong)(yong)且(qie)摩擦系數下降從(cong)而(er)減少磨損(sun)情況的(de)(de)(de)(de)發(fa)生(sheng)。3.**行(xing)業(ye)應(ying)(ying)用(yong)(yong)廣(guang)泛**:等(deng)(deng)離子拋(pao)光(guang)設(she)備(bei)因(yin)其(qi)率低成(cheng)(cheng)本的(de)(de)(de)(de)優勢廣(guang)泛應(ying)(ying)用(yong)(yong)于(yu)(yu)手機(ji)電子、集成(cheng)(cheng)電路制(zhi)造(zao)(zao)業(ye)以及(ji)五金(jin)汽(qi)車配件(jian)等(deng)(deng)行(xing)業(ye)之中(zhong)，特別適(shi)用(yong)(yong)于(yu)(yu)高精(jing)密零件(jian)的(de)(de)(de)(de)拋(pao)光(guang)需(xu)求例如(ru)航天(tian)器(qi)發(fa)動機(ji)葉片或者(zhe)筆記本電腦硬盤(pan)組(zu)件(jian)等(deng)(deng)的(de)(de)(de)(de)表(biao)面處理(li)上，可以顯著提(ti)(ti)(ti)高工(gong)(gong)件(jian)的(de)(de)(de)(de)耐(nai)磨性和(he)導電性等(deng)(deng)特性增加附加值。綜上所述，作為(wei)一(yi)種的(de)(de)(de)(de)表(biao)面處理(li)技術手段(duan)之一(yi)——“等(deng)(deng)離子體”的(de)(de)(de)(de)應(ying)(ying)用(yong)(yong)大大提(ti)(ti)(ti)升了(le)傳統工(gong)(gong)藝(yi)下難(nan)以達到的(de)(de)(de)(de)效(xiao)(xiao)果(guo)水(shui)平并(bing)為(wei)現代制(zhi)造(zao)(zao)業(ye)發(fa)展提(ti)(ti)(ti)供(gong)了(le)有力(li)支持保障作用(yong)(yong)不容忽視！

首飾(shi)品等(deng)離子(zi)拋(pao)光(guang)機(ji)的(de)(de)(de)(de)使用方法大(da)致如下(xia)：1.**準備(bei)階段**使用的(de)(de)(de)(de)首飾(shi)拋(pao)光(guang)鹽加上(shang)自(zi)來(lai)(lai)水(shui)(shui)配制成4%-5%的(de)(de)(de)(de)水(shui)(shui)溶液，并(bing)將其加熱(re)到(dao)(dao)接(jie)近沸騰(teng)狀態(tai)。同時確保(bao)機(ji)器處于良好(hao)工(gong)作(zuo)狀態(tai)并(bing)連(lian)接(jie)好(hao)電源及(ji)相應的(de)(de)(de)(de)管線(xian)設(she)(she)(she)備(bei)。此外還需(xu)(xu)將待處理(li)的(de)(de)(de)(de)首飾(shi)品掛(gua)(gua)在掛(gua)(gua)具上(shang)并(bing)確保(bao)其固定穩妥以(yi)防在加工(gong)過(guo)(guo)程(cheng)中(zhong)(zhong)脫(tuo)落(luo)或損壞。2.**操(cao)(cao)(cao)作(zuo)過(guo)(guo)程(cheng)**打開(kai)等(deng)離子(zi)拋(pao)光(guang)機(ji)并(bing)將配置好(hao)的(de)(de)(de)(de)水(shui)(shui)溶液倒入(ru)槽(cao)體中(zhong)(zhong)；然后將裝(zhuang)有(you)(you)首飾(shi)品的(de)(de)(de)(de)掛(gua)(gua)具鎖緊至機(ji)器的(de)(de)(de)(de)掛(gua)(gua)鉤(gou)處（部分機(ji)型(xing)可(ke)能(neng)需(xu)(xu)要手動調(diao)整(zheng)掛(gua)(gua)件位置以(yi)確保(bao)所有(you)(you)需(xu)(xu)處理(li)的(de)(de)(de)(de)部位都能(neng)均勻(yun)接(jie)觸電解(jie)液）；接(jie)著啟(qi)動設(she)(she)(she)備(bei)使得電流通過(guo)(guo)液體產生電離效(xiao)(xiao)應進而對(dui)工(gong)件表(biao)(biao)面進行(xing)(xing)放(fang)電和(he)(he)(he)微腐蝕以(yi)達到(dao)(dao)整(zheng)平和(he)(he)(he)拋(pao)出光(guang)澤(ze)的(de)(de)(de)(de)目(mu)的(de)(de)(de)(de)。（此步驟中(zhong)(zhong)可(ke)能(neng)會涉及(ji)到(dao)(dao)調(diao)節(jie)電壓、控制浸入(ru)深(shen)度等(deng)操(cao)(cao)(cao)作(zuo)）完成設(she)(she)(she)定時間(jian)后關(guan)閉電源并(bing)讓工(gong)件自(zi)然冷卻或在水(shui)(shui)中(zhong)(zhong)快(kuai)速沖洗去除(chu)殘(can)留物即可(ke)取出檢查(cha)效(xiao)(xiao)果并(bing)進行(xing)(xing)后續工(gong)序(xu)的(de)(de)(de)(de)處理(li)了。需(xu)(xu)要注意(yi)的(de)(de)(de)(de)是在整(zheng)個操(cao)(cao)(cao)作(zuo)過(guo)(guo)程(cheng)中(zhong)(zhong)應佩(pei)戴適當(dang)的(de)(de)(de)(de)防護用品以(yi)避免酸堿液濺入(ru)眼睛(jing)或其他皮膚(fu)造成傷害；同時也(ye)應注意(yi)保(bao)持(chi)工(gong)作(zuo)環境的(de)(de)(de)(de)通風以(yi)減(jian)少有(you)(you)害氣(qi)體的(de)(de)(de)(de)積聚對(dui)人體健康造成影響(xiang)以(yi)及(ji)定期檢查(cha)和(he)(he)(he)維護設(she)(she)(she)備(bei)的(de)(de)(de)(de)正常運行(xing)(xing)狀況以(yi)確保(bao)其穩定性和(he)(he)(he)使用壽命(ming)的(de)(de)(de)(de)延長等(deng)等(deng)方面都是不可(ke)忽視的(de)(de)(de)(de)重(zhong)要環節(jie)之一(yi)哦！一(yi)般(ban)來(lai)(lai)說按照上(shang)述操(cao)(cao)(cao)作(zuo)步驟來(lai)(lai)進行(xing)(xing)的(de)(de)(de)(de)話就可(ke)以(yi)輕松實現對(dui)于各種材質類型(xing)以(yi)及(ji)形狀大(da)小各異之珠寶首飾(shi)的(de)(de)(de)(de)且地表(biao)(biao)面處理(li)啦~