自動化CZ（ContinuousZonal）一體成型機是一種集材料加工、成型與后處理于一體的智能化制造裝備，其技術融合了精密機械、自動化控制及材料工藝。該設備通過模塊化集成設計，實現了從原材料輸入到成品輸出的全流程自動化生產，主要應用于復合材料、高分子材料及精密金屬件的快速成型領域。其技術原理基于四大系統：1.**精密模具與溫控系統**：采用高精度合金模具，配合多段閉環溫控模塊，可實現±0.5℃的控溫精度。通過分區加熱/冷卻技術，使材料在成型過程中經歷的熔融-流動-固化相變，消除內應力變形。2.**多工位協同系統**：集成注塑/壓鑄、保壓成型、激光切割、表面處理等工序，通過六軸機械臂與直線電機實現工位無縫銜接。每個工作站配備視覺定位系統，確保加工精度達±0.02mm。3.**智能控制系統**：基于工業物聯網架構，采用PLC+工業PC雙核控制，通過傳感器網絡實時采集壓力（0-100MPa）、溫度（0-400℃）、位移等參數，結合AI算法動態優化成型曲線。具備自學習功能，可自動補償模具磨損誤差。4.**伺服驅動系統**：采用全電式伺服驅動，相比傳統液壓系統節能40%以上。通過高響應伺服電機（0.01ms級）實現的合模力控制（精度±1%FS），配合閉環壓力反饋，C/z互換成型機工廠，確保成型過程穩定。該設備通過MES系統實現生產數據全流程追溯，采用模塊化設計支持快速換型（SMED時間

C/Z互(hu)換(huan)成(cheng)(cheng)型(xing)(xing)(xing)機(ji)技(ji)術(shu)(shu)(shu)原(yuan)理(li)解(jie)析C/Z互(hu)換(huan)成(cheng)(cheng)型(xing)(xing)(xing)機(ji)是一種集性、靈(ling)活(huo)性和(he)精(jing)密性于(yu)一體(ti)的(de)成(cheng)(cheng)型(xing)(xing)(xing)設(she)(she)備，其技(ji)術(shu)(shu)(shu)在(zai)于(yu)通過(guo)(guo)模(mo)(mo)(mo)塊化機(ji)械(xie)結(jie)(jie)(jie)構與(yu)智(zhi)能控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系統(tong)(tong)實(shi)(shi)現'C型(xing)(xing)(xing)'與(yu)'Z型(xing)(xing)(xing)'兩種加(jia)工(gong)(gong)(gong)(gong)(gong)模(mo)(mo)(mo)式(shi)(shi)(shi)的(de)快速(su)切(qie)換(huan)，滿足多樣化生(sheng)產(chan)需求。一、結(jie)(jie)(jie)構設(she)(she)計(ji)原(yuan)理(li)設(she)(she)備采(cai)用(yong)復合(he)式(shi)(shi)(shi)框架結(jie)(jie)(jie)構，主體(ti)由可調(diao)式(shi)(shi)(shi)立柱、活(huo)動(dong)(dong)橫梁和(he)雙(shuang)工(gong)(gong)(gong)(gong)(gong)位(wei)(wei)工(gong)(gong)(gong)(gong)(gong)作臺構成(cheng)(cheng)。C型(xing)(xing)(xing)模(mo)(mo)(mo)式(shi)(shi)(shi)時(shi)(shi)，C/z互(hu)換(huan)成(cheng)(cheng)型(xing)(xing)(xing)機(ji)生(sheng)產(chan)廠(chang)家，設(she)(she)備呈現開放式(shi)(shi)(shi)單臂結(jie)(jie)(jie)構，通過(guo)(guo)液壓驅(qu)(qu)動(dong)(dong)實(shi)(shi)現垂(chui)直沖壓，適(shi)用(yong)于(yu)大(da)尺寸工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)的(de)快速(su)成(cheng)(cheng)型(xing)(xing)(xing)；Z型(xing)(xing)(xing)模(mo)(mo)(mo)式(shi)(shi)(shi)則通過(guo)(guo)伺服電(dian)(dian)機(ji)驅(qu)(qu)動(dong)(dong)立柱進行90°旋轉定(ding)(ding)位(wei)(wei)，形成(cheng)(cheng)龍門式(shi)(shi)(shi)封閉結(jie)(jie)(jie)構，配合(he)多軸聯動(dong)(dong)系統(tong)(tong)實(shi)(shi)現三維精(jing)密加(jia)工(gong)(gong)(gong)(gong)(gong)。關鍵(jian)部(bu)件(jian)(jian)采(cai)用(yong)高剛性合(he)金材料，配合(he)線性導軌和(he)滾(gun)珠絲杠傳動(dong)(dong)系統(tong)(tong)，確保結(jie)(jie)(jie)構切(qie)換(huan)時(shi)(shi)的(de)定(ding)(ding)位(wei)(wei)精(jing)度(du)（±0.02mm）和(he)重(zhong)復定(ding)(ding)位(wei)(wei)穩定(ding)(ding)性。二、動(dong)(dong)力與(yu)傳動(dong)(dong)系統(tong)(tong)配置雙(shuang)動(dong)(dong)力源系統(tong)(tong)：大(da)功率(lv)(lv)液壓站(zhan)（壓力范圍50-500T）負責C模(mo)(mo)(mo)式(shi)(shi)(shi)的(de)重(zhong)載沖壓，伺服電(dian)(dian)機(ji)組(zu)（精(jing)度(du)±0.01mm）驅(qu)(qu)動(dong)(dong)Z模(mo)(mo)(mo)式(shi)(shi)(shi)的(de)多軸精(jing)密運(yun)動(dong)(dong)。采(cai)用(yong)智(zhi)能離合(he)器裝置實(shi)(shi)現動(dong)(dong)力源的(de)自(zi)(zi)(zi)動(dong)(dong)切(qie)換(huan)，切(qie)換(huan)時(shi)(shi)間控(kong)(kong)(kong)制(zhi)(zhi)(zhi)在(zai)30秒內(nei)。傳動(dong)(dong)系統(tong)(tong)集成(cheng)(cheng)扭矩自(zi)(zi)(zi)適(shi)應補償(chang)技(ji)術(shu)(shu)(shu)，能根據加(jia)工(gong)(gong)(gong)(gong)(gong)材料特性自(zi)(zi)(zi)動(dong)(dong)調(diao)整輸出參數(shu)，確保不同模(mo)(mo)(mo)式(shi)(shi)(shi)下的(de)成(cheng)(cheng)型(xing)(xing)(xing)質量。三、智(zhi)能控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系統(tong)(tong)采(cai)用(yong)工(gong)(gong)(gong)(gong)(gong)業PC+PLC架構，配備模(mo)(mo)(mo)式(shi)(shi)(shi)識別傳感(gan)器和(he)激光定(ding)(ding)位(wei)(wei)系統(tong)(tong)。當切(qie)換(huan)指令發出后，系統(tong)(tong)自(zi)(zi)(zi)動(dong)(dong)執行：①機(ji)械(xie)鎖緊裝置解(jie)除②伺服驅(qu)(qu)動(dong)(dong)立柱旋轉定(ding)(ding)位(wei)(wei)③液壓系統(tong)(tong)壓力重(zhong)置④模(mo)(mo)(mo)具庫自(zi)(zi)(zi)動(dong)(dong)匹配目標(biao)工(gong)(gong)(gong)(gong)(gong)裝。內(nei)置AI工(gong)(gong)(gong)(gong)(gong)藝數(shu)據庫可存儲200組(zu)以(yi)上工(gong)(gong)(gong)(gong)(gong)藝參數(shu)，通過(guo)(guo)力-位(wei)(wei)移閉環(huan)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)實(shi)(shi)現加(jia)工(gong)(gong)(gong)(gong)(gong)過(guo)(guo)程的(de)實(shi)(shi)時(shi)(shi)補償(chang)，有效(xiao)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)回彈誤差。該技(ji)術(shu)(shu)(shu)突(tu)破傳統(tong)(tong)成(cheng)(cheng)型(xing)(xing)(xing)機(ji)的(de)單一模(mo)(mo)(mo)式(shi)(shi)(shi)限(xian)制(zhi)(zhi)(zhi)，使設(she)(she)備在(zai)汽車鈑金、航(hang)空(kong)航(hang)天復合(he)材料、電(dian)(dian)子精(jing)密部(bu)件(jian)(jian)等領域實(shi)(shi)現'一機(ji)多用(yong)'，切(qie)換(huan)效(xiao)率(lv)(lv)提升60%，設(she)(she)備利用(yong)率(lv)(lv)達85%以(yi)上。通過(guo)(guo)結(jie)(jie)(jie)構創新與(yu)智(zhi)能控(kong)(kong)(kong)制(zhi)(zhi)(zhi)的(de)深(shen)度(du)融合(he)，C/Z互(hu)換(huan)成(cheng)(cheng)型(xing)(xing)(xing)機(ji)正推動(dong)(dong)柔(rou)性制(zhi)(zhi)(zhi)造技(ji)術(shu)(shu)(shu)向更高水(shui)平發展(zhan)。

C/Z互(hu)換成型(xing)(xing)機(ji)(ji)功能(neng)(neng)(neng)(neng)(neng)(neng)解析C/Z互(hu)換成型(xing)(xing)機(ji)(ji)是一種(zhong)、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)的(de)(de)金屬型(xing)(xing)材(cai)加工(gong)設(she)(she)備(bei)，專為建(jian)筑鋼(gang)結(jie)構(gou)、汽車制(zhi)(zhi)造(zao)、軌(gui)道(dao)交通等領(ling)(ling)域設(she)(she)計(ji)(ji)，可(ke)(ke)(ke)快速(su)實現(xian)C型(xing)(xing)與Z型(xing)(xing)鋼(gang)構(gou)件(jian)的(de)(de)互(hu)換成型(xing)(xing)。其功能(neng)(neng)(neng)(neng)(neng)(neng)體(ti)現(xian)在以(yi)下方(fang)面：1.成型(xing)(xing)能(neng)(neng)(neng)(neng)(neng)(neng)力設(she)(she)備(bei)采用伺服驅動(dong)(dong)與液壓聯(lian)動(dong)(dong)技(ji)術，加工(gong)速(su)度(du)(du)(du)(du)可(ke)(ke)(ke)達(da)12米(mi)/分鐘(zhong)，支持0.8-3.0mm厚度(du)(du)(du)(du)的(de)(de)鍍鋅板(ban)、彩(cai)鋼(gang)板(ban)等材(cai)料加工(gong)。通過(guo)(guo)數(shu)(shu)控(kong)(kong)(kong)(kong)(kong)系(xi)統(tong)預設(she)(she)參數(shu)(shu)，可(ke)(ke)(ke)自(zi)動(dong)(dong)完成開卷、校平、沖孔、成型(xing)(xing)、定(ding)尺(chi)(chi)切斷(duan)(duan)等工(gong)序，單機(ji)(ji)日(ri)產(chan)量(liang)(liang)(liang)可(ke)(ke)(ke)達(da)2000延(yan)米(mi)。2.智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)互(hu)換系(xi)統(tong)配置(zhi)(zhi)模(mo)塊化(hua)(hua)快換裝置(zhi)(zhi)，C/z互(hu)換成型(xing)(xing)機(ji)(ji)廠家，C/Z型(xing)(xing)切換時間(jian)縮(suo)短至15分鐘(zhong)內(nei)(nei)完成。通過(guo)(guo)HMI人機(ji)(ji)界(jie)面選擇預設(she)(she)程序，伺服電機(ji)(ji)自(zi)動(dong)(dong)調(diao)整(zheng)輥(gun)輪(lun)間(jian)距（調(diao)節(jie)(jie)精(jing)度(du)(du)(du)(du)±0.1mm），液壓系(xi)統(tong)同步切換模(mo)具組，確(que)保型(xing)(xing)材(cai)截面尺(chi)(chi)寸公差控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)在±0.5mm以(yi)內(nei)(nei)。3.多規格兼容(rong)設(she)(she)計(ji)(ji)設(she)(she)備(bei)標(biao)配12組成型(xing)(xing)輥(gun)輪(lun)，可(ke)(ke)(ke)覆蓋(gai)80-300mm腹高范(fan)圍的(de)(de)C/Z型(xing)(xing)材(cai)生(sheng)產(chan)。通過(guo)(guo)可(ke)(ke)(ke)調(diao)式導向機(ji)(ji)構(gou)，廣州(zhou)C/z互(hu)換成型(xing)(xing)機(ji)(ji)，能(neng)(neng)(neng)(neng)(neng)(neng)實現(xian)翼緣寬度(du)(du)(du)(du)30-80mm的(de)(de)自(zi)由調(diao)節(jie)(jie)，滿足不同工(gong)程標(biao)準(zhun)要求。特(te)(te)殊設(she)(she)計(ji)(ji)的(de)(de)防(fang)扭曲機(ji)(ji)構(gou)可(ke)(ke)(ke)確(que)保長尺(chi)(chi)寸型(xing)(xing)材(cai)的(de)(de)直線度(du)(du)(du)(du)≤1.5mm/m。4.智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)系(xi)統(tong)搭載PLC+觸摸屏控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)系(xi)統(tong)，支持參數(shu)(shu)記(ji)憶、故障自(zi)診斷(duan)(duan)、生(sheng)產(chan)數(shu)(shu)據統(tong)計(ji)(ji)等功能(neng)(neng)(neng)(neng)(neng)(neng)。配置(zhi)(zhi)激光(guang)測(ce)距儀(yi)實時監控(kong)(kong)(kong)(kong)(kong)成型(xing)(xing)尺(chi)(chi)寸，配合伺服糾(jiu)偏系(xi)統(tong)實現(xian)動(dong)(dong)態補償。可(ke)(ke)(ke)選配物聯(lian)網模(mo)塊，實現(xian)遠程監控(kong)(kong)(kong)(kong)(kong)與生(sheng)產(chan)管理。5.安(an)全(quan)節(jie)(jie)能(neng)(neng)(neng)(neng)(neng)(neng)特(te)(te)性整(zheng)機(ji)(ji)采用封閉式防(fang)護(hu)結(jie)構(gou)，配備(bei)光(guang)電安(an)全(quan)聯(lian)鎖裝置(zhi)(zhi)。配置(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)量(liang)(liang)(liang)回收系(xi)統(tong)，較(jiao)傳統(tong)設(she)(she)備(bei)節(jie)(jie)能(neng)(neng)(neng)(neng)(neng)(neng)30%以(yi)上，空載功率(lv)≤5kW。特(te)(te)殊設(she)(she)計(ji)(ji)的(de)(de)降噪(zao)箱體(ti)使工(gong)作噪(zao)音≤75dB(A)，符合工(gong)業環境標(biao)準(zhun)。該(gai)設(she)(she)備(bei)通過(guo)(guo)結(jie)構(gou)創新與智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)(neng)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)技(ji)術的(de)(de)融合，實現(xian)了型(xing)(xing)材(cai)加工(gong)的(de)(de)化(hua)(hua)與柔性化(hua)(hua)，特(te)(te)別適(shi)用于(yu)多品(pin)種(zhong)、小批量(liang)(liang)(liang)的(de)(de)定(ding)制(zhi)(zhi)化(hua)(hua)生(sheng)產(chan)場景，在裝配式建(jian)筑領(ling)(ling)域具有顯著應用優勢。