自(zi)(zi)(zi)動化生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)的(de)(de)規劃要(yao)(yao)求(qiu)是生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)安穩，設備電控能(neng)(neng)(neng)正常作(zuo)業，工(gong)(gong)藝(yi)合理，多機配(pei)合和(he)諧(xie)。歸納經濟效益(yi)高(gao)(gao)，到達(da)、高(gao)(gao)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)、低耗的(de)(de)意圖。在(zai)整(zheng)個(ge)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)規劃進(jin)(jin)程(cheng)(cheng)中(zhong)，家電生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)多少(shao)錢，前期工(gong)(gong)藝(yi)剖析(xi)尤為要(yao)(yao)害，生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)工(gong)(gong)藝(yi)計(ji)劃的(de)(de)擬定(ding)，關系(xi)到設備選型，經濟效益(yi)，生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)能(neng)(neng)(neng)力，廠房建(jian)造(zao)，海安家電生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)，能(neng)(neng)(neng)源供應，設備平(ping)面布(bu)置，操作(zuo)方法等一系(xi)列的(de)(de)計(ji)劃的(de)(de)施行，是整(zheng)個(ge)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)成(cheng)功與否的(de)(de)要(yao)(yao)害所在(zai)。在(zai)進(jin)(jin)行工(gong)(gong)藝(yi)剖析(xi)和(he)斷(duan)定(ding)工(gong)(gong)藝(yi)計(ji)劃時，要(yao)(yao)依據鍛(duan)(duan)件的(de)(de)雜(za)亂(luan)程(cheng)(cheng)度，家電生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)配(pei)件，技(ji)能(neng)(neng)(neng)要(yao)(yao)求(qiu)，生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)綱要(yao)(yao)和(he)現有的(de)(de)工(gong)(gong)藝(yi)技(ji)能(neng)(neng)(neng)水平(ping)。考慮新規劃的(de)(de)工(gong)(gong)藝(yi)和(he)工(gong)(gong)裝(zhuang)能(neng)(neng)(neng)否處理鍛(duan)(duan)件成(cheng)形問題。保證鍛(duan)(duan)件的(de)(de)技(ji)能(neng)(neng)(neng)要(yao)(yao)求(qiu)，又(you)要(yao)(yao)有較(jiao)高(gao)(gao)的(de)(de)模具壽數和(he)資料利用率， 到達(da)要(yao)(yao)求(qiu)的(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)綱要(yao)(yao)和(he)較(jiao)高(gao)(gao)的(de)(de)經濟。因(yin)而，鑄造(zao)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)線(xian)(xian)的(de)(de)自(zi)(zi)(zi)動化操控技(ji)能(neng)(neng)(neng)的(de)(de)應用，既包含機械電子(zi)以及(ji)自(zi)(zi)(zi)動操控技(ji)能(neng)(neng)(neng)。還(huan)涉及(ji)到對工(gong)(gong)藝(yi)把(ba)握的(de)(de)熟(shu)練程(cheng)(cheng)度。其首要(yao)(yao)規劃流程(cheng)(cheng)為：⑴斷(duan)定(ding)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)類型及(ji)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)品(pin)參數。⑵依據公司規劃提出(chu)合理的(de)(de)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)能(neng)(neng)(neng)(產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)量/時刻)要(yao)(yao)求(qiu)。⑶提出(chu)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)(chan)流程(cheng)(cheng)，以及(ji)工(gong)(gong)藝(yi)進(jin)(jin)程(cheng)(cheng)描述。

（1）設備安裝

完成自(zi)動線(xian)供料(liao)、加工(gong)(gong)、裝(zhuang)配、分(fen)揀單元和輸送單元的部分(fen)器件裝(zhuang)配工(gong)(gong)作，并把(ba)這些(xie)工(gong)(gong)作單元安裝(zhuang)在(zai)自(zi)動化生產線(xian)的工(gong)(gong)作桌面上。

（2）氣路連接

根據(ju)生產線工作(zuo)任務對氣動(dong)元件的動(dong)作(zuo)要(yao)求(qiu)和(he)控制要(yao)求(qiu)連(lian)接氣路。

（3）電(dian)路設計和電(dian)路連(lian)接

根據控(kong)制(zhi)(zhi)要求(qiu)，設計(ji)(ji)輸送(song)單(dan)(dan)元的電(dian)氣控(kong)制(zhi)(zhi)電(dian)路，家電(dian)生產線(xian)，并(bing)(bing)根據所設計(ji)(ji)的電(dian)路圖連(lian)接電(dian)路。按(an)照給(gei)定的I/O分(fen)配表，連(lian)接供料(liao)、加(jia)工(gong)和(he)裝(zhuang)配單(dan)(dan)元控(kong)制(zhi)(zhi)電(dian)路。對于分(fen)揀單(dan)(dan)元，按(an)照給(gei) 定I/O分(fen)配表預留給(gei)變頻器(qi)的I/O端子(zi)，設計(ji)(ji)和(he)連(lian)接變頻器(qi)主電(dian)路和(he)控(kong)制(zhi)(zhi)電(dian)路，并(bing)(bing)連(lian)接分(fen)揀單(dan)(dan)元的控(kong)制(zhi)(zhi)電(dian)路。

（4）程(cheng)序編(bian)制和程(cheng)序調試

根(gen)據該生(sheng)產(chan)(chan)(chan)線(xian)正常(chang)生(sheng)產(chan)(chan)(chan)的動作(zuo)要求和(he)特殊情(qing)況下的動作(zuo)要求，編(bian)寫PLC的控制(zhi)程序和(he)設(she)(she) 置步進(jin)電(dian)動機驅(qu)動器(qi)參數及變頻器(qi)參數。調(diao)試機械部(bu)件、氣動元件、檢測元件的位置和(he)編(bian)寫的PLC控制(zhi)程序，滿(man)足設(she)(she)備的生(sheng)產(chan)(chan)(chan)和(he) 控制(zhi)要求。

管道優勢

1、線一體化生(sheng)產(chan)工藝(yi)流水線，可以(yi)滿(man)足生(sheng)產(chan)需要，生(sheng)產(chan)各種(zhong)生(sheng)產(chan)線和生(sheng)產(chan)線。

2、可(ke)擴展性高，裝(zhuang)(zhuang)配(pei)流水(shui)線(xian)和裝(zhuang)(zhuang)配(pei)線(xian)可(ke)滿足工廠生產線(xian)的要求。

3、為了(le)節約(yue)生產成(cheng)本，流水(shui)線(xian)可以節省生產工人(ren)，在一定程(cheng)度(du)上，早期投資(zi)不大，裝配(pei)線(xian)得(de)到(dao)了(le)很好的回報。

裝配生產線的特點

1、裝配線具(ju)有高(gao)度的化程度。

2、生(sheng)產(chan)線(xian)是一個封閉的(de)(de)過程。根據(ju)生(sheng)產(chan)線(xian)的(de)(de)順序，生(sheng)產(chan)線(xian)是勞動(dong)對象之間的(de)(de)單(dan)向運動(dong)過程。

3、生(sheng)(sheng)產(chan)線(xian)各工(gong)序的加工(gong)時間與生(sheng)(sheng)產(chan)線(xian)的加工(gong)時間相同(tong)。

4、流水線生產過(guo)程按統一拍打(da)。所謂裝配線的失效(xiao)是指兩(liang)個(ge)相鄰產品(pin)之(zhi)間的時間間隔。