彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)成(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)(ji)是一種自動化設(she)(she)(she)備，于將(jiang)彩(cai)涂(tu)鋼(gang)板(ban)(ban)(ban)(ban)、鍍鋅板(ban)(ban)(ban)(ban)等(deng)金屬卷材(cai)(cai)通(tong)過(guo)輥壓成(cheng)(cheng)(cheng)型(xing)(xing)工(gong)藝加工(gong)成(cheng)(cheng)(cheng)波浪(lang)形、箱型(xing)(xing)或異型(xing)(xing)截面的(de)(de)(de)建(jian)(jian)筑(zhu)(zhu)板(ban)(ban)(ban)(ban)材(cai)(cai)。其應(ying)用(yong)(yong)場(chang)(chang)(chang)(chang)景廣泛(fan)覆蓋多(duo)個領(ling)域：1.**工(gong)業與民用(yong)(yong)建(jian)(jian)筑(zhu)(zhu)**彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)成(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)(ji)生(sheng)產的(de)(de)(de)板(ban)(ban)(ban)(ban)材(cai)(cai)廣泛(fan)應(ying)用(yong)(yong)于工(gong)業廠房、倉庫、物流(liu)(liu)中(zhong)心的(de)(de)(de)屋頂及圍護結(jie)(jie)構(gou)(gou)。其輕質(zhi)高強、耐(nai)腐蝕的(de)(de)(de)特性(xing)(xing)(xing)(xing)可(ke)(ke)(ke)(ke)替代(dai)傳(chuan)統(tong)混凝(ning)土結(jie)(jie)構(gou)(gou)，降低建(jian)(jian)筑(zhu)(zhu)荷(he)載，縮短施工(gong)周期30%以(yi)上(shang)(shang)。在(zai)商(shang)業建(jian)(jian)筑(zhu)(zhu)中(zhong)，定制化生(sheng)產的(de)(de)(de)裝飾性(xing)(xing)(xing)(xing)彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)常用(yong)(yong)于商(shang)場(chang)(chang)(chang)(chang)外立面、室(shi)內隔(ge)斷，兼具功能性(xing)(xing)(xing)(xing)與美(mei)觀性(xing)(xing)(xing)(xing)。2.**公共(gong)設(she)(she)(she)施建(jian)(jian)設(she)(she)(she)**機(ji)(ji)(ji)場(chang)(chang)(chang)(chang)航站(zhan)樓、高鐵站(zhan)臺、體育場(chang)(chang)(chang)(chang)館等(deng)大(da)跨度空(kong)間普遍采用(yong)(yong)彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)作為主體建(jian)(jian)材(cai)(cai)。成(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)(ji)可(ke)(ke)(ke)(ke)生(sheng)產長達12米(mi)的(de)(de)(de)超長板(ban)(ban)(ban)(ban)材(cai)(cai)，滿足無(wu)接縫安裝需求，同(tong)時(shi)通(tong)過(guo)特殊(shu)涂(tu)層工(gong)藝實現防火、隔(ge)音、保溫等(deng)性(xing)(xing)(xing)(xing)能，如北京大(da)興機(ji)(ji)(ji)場(chang)(chang)(chang)(chang)部分區域即(ji)采用(yong)(yong)定制彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)結(jie)(jie)構(gou)(gou)。3.**交通(tong)與能源(yuan)領(ling)域**高速(su)(su)公路隔(ge)音屏(ping)障、光伏電(dian)站(zhan)圍欄、輸(shu)變(bian)電(dian)設(she)(she)(she)施外殼等(deng)場(chang)(chang)(chang)(chang)景中(zhong)，彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)成(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)(ji)可(ke)(ke)(ke)(ke)快(kuai)速(su)(su)生(sheng)產帶預(yu)沖孔、加強筋的(de)(de)(de)功能性(xing)(xing)(xing)(xing)板(ban)(ban)(ban)(ban)材(cai)(cai)。其耐(nai)候性(xing)(xing)(xing)(xing)可(ke)(ke)(ke)(ke)適應(ying)-40℃至(zhi)120℃環境，使用(yong)(yong)壽命(ming)達20年(nian)以(yi)上(shang)(shang)，顯(xian)著降低維護成(cheng)(cheng)(cheng)本。4.**農(nong)業與臨時(shi)建(jian)(jian)筑(zhu)(zhu)**現代(dai)農(nong)業溫室(shi)、養殖(zhi)場(chang)(chang)(chang)(chang)大(da)量使用(yong)(yong)透光型(xing)(xing)彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)，成(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)(ji)通(tong)過(guo)輥壓可(ke)(ke)(ke)(ke)控(kong)制板(ban)(ban)(ban)(ban)材(cai)(cai)透光率與通(tong)風結(jie)(jie)構(gou)(gou)。在(zai)應(ying)急(ji)救災、工(gong)地(di)臨建(jian)(jian)領(ling)域，設(she)(she)(she)備支(zhi)持(chi)現場(chang)(chang)(chang)(chang)快(kuai)速(su)(su)生(sheng)產安裝，6人(ren)班組8小時(shi)可(ke)(ke)(ke)(ke)搭建(jian)(jian)500㎡標準化板(ban)(ban)(ban)(ban)房。當(dang)前，隨著裝配式建(jian)(jian)筑(zhu)(zhu)滲透率提升(sheng)至(zhi)30%，彩(cai)鋼(gang)板(ban)(ban)(ban)(ban)成(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)(ji)正(zheng)向智能化方向發展，部分機(ji)(ji)(ji)型(xing)(xing)已(yi)集(ji)成(cheng)(cheng)(cheng)激光切割、在(zai)線檢測系統(tong)，實現從卷材(cai)(cai)上(shang)(shang)料到成(cheng)(cheng)(cheng)品打包(bao)的(de)(de)(de)全流(liu)(liu)程(cheng)無(wu)人(ren)化生(sheng)產，單機(ji)(ji)(ji)日產量可(ke)(ke)(ke)(ke)達8000延米(mi)。該設(she)(she)(she)備在(zai)新型(xing)(xing)城鎮化、綠色建(jian)(jian)筑(zhu)(zhu)政策推動下，市場(chang)(chang)(chang)(chang)需求持(chi)續增長，預(yu)計(ji)2025年(nian)市場(chang)(chang)(chang)(chang)規(gui)模將(jiang)突破45億美(mei)元。

C/Z100-300×3.0成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)機(ji)(ji)是一種冷彎成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)設備(bei)，專為加(jia)工(gong)(gong)(gong)(gong)金(jin)屬板(ban)材而(er)設計(ji)，其優(you)勢(shi)在(zai)(zai)于寬(kuan)幅適(shi)應性（100-300mm）與(yu)中(zhong)厚板(ban)材（≤3.0mm）的(de)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)能(neng)(neng)力(li)(li)，在(zai)(zai)工(gong)(gong)(gong)(gong)業(ye)(ye)制(zhi)造(zao)領(ling)(ling)域(yu)具(ju)有(you)廣泛(fan)(fan)的(de)應用(yong)(yong)場景(jing)：1.**建筑(zhu)(zhu)鋼結構(gou)(gou)領(ling)(ling)域(yu)**廣泛(fan)(fan)用(yong)(yong)于生產(chan)(chan)輕(qing)鋼龍(long)骨(gu)、C/Z型(xing)(xing)(xing)(xing)檁條、樓承板(ban)等(deng)(deng)建筑(zhu)(zhu)構(gou)(gou)件(jian)(jian)，可(ke)加(jia)工(gong)(gong)(gong)(gong)鍍鋅板(ban)、彩鋼板(ban)等(deng)(deng)材料。通過高(gao)精度(du)輥(gun)(gun)壓(ya)(ya)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)，可(ke)快(kuai)速生產(chan)(chan)標準化(hua)(hua)建筑(zhu)(zhu)組件(jian)(jian)，滿(man)(man)足裝(zhuang)配(pei)式(shi)建筑(zhu)(zhu)對(dui)批量(liang)(liang)構(gou)(gou)件(jian)(jian)的(de)供應需(xu)求，特別適(shi)用(yong)(yong)于工(gong)(gong)(gong)(gong)業(ye)(ye)廠房、物(wu)流倉(cang)庫等(deng)(deng)大型(xing)(xing)(xing)(xing)建筑(zhu)(zhu)的(de)屋(wu)頂及(ji)墻體支撐系(xi)(xi)統(tong)。2.**汽車(che)(che)及(ji)交通裝(zhuang)備(bei)制(zhi)造(zao)**適(shi)用(yong)(yong)于生產(chan)(chan)車(che)(che)廂板(ban)、卡(ka)車(che)(che)大梁(liang)加(jia)強件(jian)(jian)、軌(gui)道(dao)車(che)(che)輛內飾骨(gu)架(jia)(jia)等(deng)(deng)異型(xing)(xing)(xing)(xing)截面部件(jian)(jian)。設備(bei)配(pei)備(bei)的(de)智能(neng)(neng)控制(zhi)系(xi)(xi)統(tong)可(ke)實(shi)現(xian)(xian)復雜截面的(de)連續成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)，滿(man)(man)足汽車(che)(che)輕(qing)量(liang)(liang)化(hua)(hua)對(dui)高(gao)強度(du)薄壁結構(gou)(gou)件(jian)(jian)的(de)工(gong)(gong)(gong)(gong)藝(yi)要求，在(zai)(zai)新(xin)能(neng)(neng)源車(che)(che)電(dian)(dian)池托盤(pan)框架(jia)(jia)等(deng)(deng)新(xin)興領(ling)(ling)域(yu)具(ju)有(you)應用(yong)(yong)潛力(li)(li)。3.**家電(dian)(dian)與(yu)機(ji)(ji)電(dian)(dian)設備(bei)制(zhi)造(zao)**可(ke)加(jia)工(gong)(gong)(gong)(gong)空調(diao)外(wai)機(ji)(ji)殼體、電(dian)(dian)氣(qi)柜框架(jia)(jia)、電(dian)(dian)梯導軌(gui)等(deng)(deng)鈑金(jin)件(jian)(jian)，通過12-18道(dao)次(ci)的(de)漸進式(shi)輥(gun)(gun)壓(ya)(ya)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)，實(shi)現(xian)(xian)高(gao)精度(du)折彎與(yu)截面成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)。模塊化(hua)(hua)模具(ju)設計(ji)支持(chi)快(kuai)速換型(xing)(xing)(xing)(xing)，滿(man)(man)足多品(pin)(pin)種小(xiao)批量(liang)(liang)生產(chan)(chan)需(xu)求，助力(li)(li)家電(dian)(dian)企業(ye)(ye)實(shi)現(xian)(xian)柔性化(hua)(hua)生產(chan)(chan)。4.**倉(cang)儲(chu)物(wu)流設備(bei)領(ling)(ling)域(yu)**于生產(chan)(chan)貨架(jia)(jia)立柱(zhu)、倉(cang)儲(chu)籠框架(jia)(jia)、輸送線導軌(gui)等(deng)(deng)高(gao)強度(du)結構(gou)(gou)件(jian)(jian)。設備(bei)配(pei)置的(de)液壓(ya)(ya)切斷系(xi)(xi)統(tong)可(ke)實(shi)現(xian)(xian)定(ding)尺切割(ge)，配(pei)合在(zai)(zai)線沖孔功能(neng)(neng)，C/z互(hu)換成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)機(ji)(ji)生產(chan)(chan)廠家，可(ke)一次(ci)性完成(cheng)(cheng)(cheng)(cheng)孔位加(jia)工(gong)(gong)(gong)(gong)，顯著提(ti)升(sheng)貨架(jia)(jia)類產(chan)(chan)品(pin)(pin)的(de)生產(chan)(chan)效率(lv)和尺寸精度(du)。該設備(bei)采用(yong)(yong)伺服(fu)驅動與(yu)PLC控制(zhi)技(ji)術，成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)速度(du)可(ke)達15-25m/min，同時配(pei)備(bei)自動潤(run)滑與(yu)故障診(zhen)斷系(xi)(xi)統(tong)，C/z互(hu)換成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)機(ji)(ji)，在(zai)(zai)保(bao)證加(jia)工(gong)(gong)(gong)(gong)精度(du)的(de)前提(ti)下有(you)效降低能(neng)(neng)耗。其寬(kuan)幅調(diao)節(jie)功能(neng)(neng)可(ke)覆蓋(gai)中(zhong)小(xiao)型(xing)(xing)(xing)(xing)鈑金(jin)加(jia)工(gong)(gong)(gong)(gong)企業(ye)(ye)80%以(yi)上(shang)的(de)常規產(chan)(chan)品(pin)(pin)需(xu)求，C/z互(hu)換成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)機(ji)(ji)工(gong)(gong)(gong)(gong)廠，是中(zhong)厚板(ban)冷彎成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)(xing)(xing)領(ling)(ling)域(yu)的(de)優(you)選(xuan)方案。

彩(cai)(cai)鋼(gang)板(ban)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)機(ji)技術(shu)原(yuan)理彩(cai)(cai)鋼(gang)板(ban)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)機(ji)是(shi)一(yi)種用(yong)于將金屬(shu)卷(juan)(juan)材(cai)(cai)(cai)(cai)(cai)連(lian)續(xu)加工(gong)(gong)成(cheng)(cheng)(cheng)波(bo)(bo)浪形(xing)(xing)(xing)或異(yi)形(xing)(xing)(xing)截面(mian)板(ban)材(cai)(cai)(cai)(cai)(cai)的設(she)(she)備(bei)(bei)，其技術(shu)在于輥(gun)(gun)(gun)壓(ya)(ya)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)工(gong)(gong)藝與(yu)(yu)(yu)自(zi)動(dong)化控(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)統(tong)(tong)的結合(he)。其工(gong)(gong)作原(yuan)理可分(fen)為以下(xia)關鍵步驟：1.材(cai)(cai)(cai)(cai)(cai)料輸入與(yu)(yu)(yu)定(ding)位(wei)(wei)設(she)(she)備(bei)(bei)通(tong)(tong)過(guo)(guo)開卷(juan)(juan)機(ji)展開金屬(shu)卷(juan)(juan)材(cai)(cai)(cai)(cai)(cai)（鍍鋅板(ban)、彩(cai)(cai)涂(tu)板(ban)等(deng)），經導向裝置(zhi)進(jin)入矯平機(ji)構(gou)，消除卷(juan)(juan)材(cai)(cai)(cai)(cai)(cai)應(ying)力(li)(li)并(bing)確(que)保平整(zheng)度(du)(du)(du)。伺服(fu)驅動(dong)系(xi)(xi)統(tong)(tong)控(kong)(kong)制(zhi)(zhi)(zhi)進(jin)料速(su)度(du)(du)(du)，通(tong)(tong)常配(pei)(pei)合(he)光電(dian)傳(chuan)感器實(shi)(shi)現邊緣定(ding)位(wei)(wei)，保證(zheng)材(cai)(cai)(cai)(cai)(cai)料沿中(zhong)心線穩定(ding)傳(chuan)輸。2.漸(jian)進(jin)式(shi)輥(gun)(gun)(gun)壓(ya)(ya)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)主機(ji)由(you)多(duo)組輥(gun)(gun)(gun)輪構(gou)成(cheng)(cheng)(cheng)，按'粗成(cheng)(cheng)(cheng)型(xing)(xing)(xing)→精成(cheng)(cheng)(cheng)型(xing)(xing)(xing)'分(fen)階段漸(jian)進(jin)變形(xing)(xing)(xing)。每組輥(gun)(gun)(gun)輪的輪廓形(xing)(xing)(xing)狀經過(guo)(guo)精密(mi)計算，通(tong)(tong)過(guo)(guo)14-25道次(ci)連(lian)續(xu)輥(gun)(gun)(gun)壓(ya)(ya)，使平板(ban)逐(zhu)步彎曲成(cheng)(cheng)(cheng)目標截面(mian)形(xing)(xing)(xing)狀（如900型(xing)(xing)(xing)、840型(xing)(xing)(xing)等(deng)波(bo)(bo)浪形(xing)(xing)(xing)或箱式(shi)結構(gou)）。輥(gun)(gun)(gun)輪采用(yong)Cr12MoV合(he)金鋼(gang)制(zhi)(zhi)(zhi)造，表面(mian)鍍硬鉻(ge)處理，確(que)保耐磨性(xing)與(yu)(yu)(yu)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)精度(du)(du)(du)。3.動(dong)態(tai)剪(jian)(jian)切系(xi)(xi)統(tong)(tong)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)后的板(ban)材(cai)(cai)(cai)(cai)(cai)由(you)液壓(ya)(ya)或氣動(dong)剪(jian)(jian)切裝置(zhi)定(ding)長切斷。高速(su)機(ji)型(xing)(xing)(xing)配(pei)(pei)備(bei)(bei)飛剪(jian)(jian)系(xi)(xi)統(tong)(tong)，可在板(ban)材(cai)(cai)(cai)(cai)(cai)連(lian)續(xu)行進(jin)中(zhong)完成(cheng)(cheng)(cheng)切割(ge)（切割(ge)誤差(cha)≤1mm）；精密(mi)機(ji)型(xing)(xing)(xing)采用(yong)停剪(jian)(jian)模式(shi)，通(tong)(tong)過(guo)(guo)伺服(fu)電(dian)機(ji)實(shi)(shi)現±0.5mm定(ding)位(wei)(wei)精度(du)(du)(du)。部分(fen)設(she)(she)備(bei)(bei)集成(cheng)(cheng)(cheng)自(zi)動(dong)碼(ma)垛機(ji)構(gou)，實(shi)(shi)現成(cheng)(cheng)(cheng)品(pin)堆疊。4.智能(neng)控(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)統(tong)(tong)PLC控(kong)(kong)制(zhi)(zhi)(zhi)器為，集成(cheng)(cheng)(cheng)HMI人(ren)機(ji)界面(mian)，C/z互換成(cheng)(cheng)(cheng)型(xing)(xing)(xing)機(ji)廠家(jia)，可預設(she)(she)波(bo)(bo)形(xing)(xing)(xing)參(can)數(shu)、長度(du)(du)(du)規格(ge)和生產速(su)度(du)(du)(du)（5-30m/min可調）。閉環(huan)控(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)統(tong)(tong)實(shi)(shi)時監測張力(li)(li)、壓(ya)(ya)力(li)(li)等(deng)參(can)數(shu)，配(pei)(pei)合(he)編碼(ma)器實(shi)(shi)現速(su)度(du)(du)(du)同步。現代設(she)(she)備(bei)(bei)多(duo)配(pei)(pei)備(bei)(bei)遠程(cheng)監控(kong)(kong)模塊，支持故障(zhang)診斷與(yu)(yu)(yu)工(gong)(gong)藝優(you)化。該技術(shu)通(tong)(tong)過(guo)(guo)冷彎成(cheng)(cheng)(cheng)型(xing)(xing)(xing)工(gong)(gong)藝實(shi)(shi)現材(cai)(cai)(cai)(cai)(cai)料塑性(xing)變形(xing)(xing)(xing)，既保持金屬(shu)基(ji)材(cai)(cai)(cai)(cai)(cai)強(qiang)度(du)(du)(du)，又(you)形(xing)(xing)(xing)成(cheng)(cheng)(cheng)特定(ding)結構(gou)增(zeng)強(qiang)力(li)(li)學(xue)性(xing)能(neng)。可加工(gong)(gong)板(ban)厚0.3-1.2mm，板(ban)寬(kuan)1000-1250mm，廣(guang)泛應(ying)用(yong)于建(jian)筑(zhu)屋面(mian)、墻面(mian)及裝飾領域(yu)。設(she)(she)備(bei)(bei)運行需(xu)注意輥(gun)(gun)(gun)輪間隙調整(zheng)（精度(du)(du)(du)0.01mm級）與(yu)(yu)(yu)潤滑管理，以保證(zheng)成(cheng)(cheng)(cheng)型(xing)(xing)(xing)質量與(yu)(yu)(yu)模具壽命。