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山東泄(xie)(xie)(xie)爆(bao)墻(qiang)安(an)(an)裝(zhuang)(zhuang)技術(shu)要點(dian)(dian)及流(liu)程(cheng)(cheng)解析泄(xie)(xie)(xie)爆(bao)墻(qiang)是工(gong)(gong)業廠房、危化(hua)品倉庫等(deng)場所的(de)(de)(de)重要安(an)(an)全設(she)(she)施(shi)(shi),主要用(yong)(yong)于在事故中快(kuai)速釋(shi)放壓(ya)(ya)力(li)(li)(li)(li),降低(di)對主體(ti)結構(gou)的(de)(de)(de)破壞。山東省作為工(gong)(gong)業大(da)省,其泄(xie)(xie)(xie)爆(bao)墻(qiang)安(an)(an)裝(zhuang)(zhuang)需(xu)嚴格遵循《建(jian)(jian)筑設(she)(she)計(ji)防(fang)(fang)(fang)火(huo)規范》(GB50016)及《建(jian)(jian)筑用(yong)(yong)輕質(zhi)泄(xie)(xie)(xie)爆(bao)墻(qiang)》(GB/T23932-2009)標(biao)準,具(ju)(ju)體(ti)安(an)(an)裝(zhuang)(zhuang)流(liu)程(cheng)(cheng)如下(xia):一、前期設(she)(she)計(ji)與材料選(xuan)擇1.根(gen)據建(jian)(jian)筑風險評估確定(ding)泄(xie)(xie)(xie)爆(bao)等(deng)級(ji),計(ji)算泄(xie)(xie)(xie)爆(bao)面積(ji)與壓(ya)(ya)力(li)(li)(li)(li)值。2.優(you)先選(xuan)用(yong)(yong)輕鋼龍(long)骨(gu)(gu)+阻燃纖(xian)(xian)維(wei)(wei)水泥板組合(he)結構(gou),板厚(hou)9-15mm,龍(long)骨(gu)(gu)間距(ju)(ju)≤600mm。3.選(xuan)用(yong)(yong)泄(xie)(xie)(xie)爆(bao)螺(luo)栓(剪(jian)切螺(luo)栓),其斷裂(lie)強度(du)(du)需(xu)與設(she)(she)計(ji)泄(xie)(xie)(xie)爆(bao)壓(ya)(ya)力(li)(li)(li)(li)匹配。二、施(shi)(shi)工(gong)(gong)安(an)(an)裝(zhuang)(zhuang)流(liu)程(cheng)(cheng)1.基(ji)層(ceng)處(chu)(chu)理(li):清理(li)混凝(ning)土框(kuang)架接(jie)(jie)觸面,煉(lian)油廠泄(xie)(xie)(xie)爆(bao)墻(qiang)安(an)(an)裝(zhuang)(zhuang),植入化(hua)學錨栓,煉(lian)油廠泄(xie)(xie)(xie)爆(bao)墻(qiang)價格,間距(ju)(ju)≤800mm。2.龍(long)骨(gu)(gu)安(an)(an)裝(zhuang)(zhuang):豎(shu)向輕鋼龍(long)骨(gu)(gu)與橫向支(zhi)撐件(jian)形成網格結構(gou),接(jie)(jie)縫(feng)(feng)處(chu)(chu)需(xu)預(yu)留(liu)(liu)5-8mm伸縮(suo)縫(feng)(feng)。3.板材固定(ding):采用(yong)(yong)自攻螺(luo)釘固定(ding)纖(xian)(xian)維(wei)(wei)水泥板,板間留(liu)(liu)3-5mm縫(feng)(feng)隙填充(chong)防(fang)(fang)(fang)火(huo)密(mi)(mi)封膠(jiao)。4.泄(xie)(xie)(xie)爆(bao)節點(dian)(dian)處(chu)(chu)理(li):每(mei)隔(ge)2-3㎡設(she)(she)置泄(xie)(xie)(xie)爆(bao)螺(luo)栓,與主體(ti)結構(gou)連接(jie)(jie)處(chu)(chu)加裝(zhuang)(zhuang)彈性(xing)膠(jiao)墊。三、質(zhi)量控制要點(dian)(dian)1.結構(gou)強度(du)(du)測(ce)(ce)試:整體(ti)抗風壓(ya)(ya)值需(xu)≥1.5kPa,單點(dian)(dian)吊掛力(li)(li)(li)(li)≥800N。2.密(mi)(mi)封性(xing)檢測(ce)(ce):采用(yong)(yong)煙(yan)霧(wu)試驗法檢查接(jie)(jie)縫(feng)(feng)氣(qi)密(mi)(mi)性(xing),漏風量≤1.5m3/(m2·h)。3.泄(xie)(xie)(xie)爆(bao)效(xiao)能(neng)驗證:通過壓(ya)(ya)力(li)(li)(li)(li)傳感(gan)器模(mo)擬(ni)0.02MPa沖(chong)擊,泄(xie)(xie)(xie)爆(bao)裝(zhuang)(zhuang)置應(ying)在15ms內(nei)啟動(dong)。四、特殊區(qu)域處(chu)(chu)理(li)1.電氣(qi)貫穿(chuan)(chuan)部位(wei):采用(yong)(yong)防(fang)(fang)(fang)爆(bao)密(mi)(mi)封盒處(chu)(chu)理(li)管線穿(chuan)(chuan)越,密(mi)(mi)封材料耐(nai)火(huo)極(ji)限(xian)≥2h。2.轉角部位(wei):安(an)(an)裝(zhuang)(zhuang)L型加強龍(long)骨(gu)(gu),轉角半徑≥50mm。3.室外墻(qiang)體(ti):增(zeng)加防(fang)(fang)(fang)水透氣(qi)膜層(ceng),坡度(du)(du)≥3%以防(fang)(fang)(fang)止積(ji)水。安(an)(an)裝(zhuang)(zhuang)完成后需(xu)定(ding)期檢查密(mi)(mi)封膠(jiao)老(lao)化(hua)情況(kuang),每(mei)半年測(ce)(ce)試泄(xie)(xie)(xie)爆(bao)螺(luo)栓的(de)(de)(de)剪(jian)切性(xing)能(neng)。建(jian)(jian)議選(xuan)擇具(ju)(ju)備(bei)消防(fang)(fang)(fang)設(she)(she)施(shi)(shi)工(gong)(gong)程(cheng)(cheng)承包資(zi)質(zhi)的(de)(de)(de)施(shi)(shi)工(gong)(gong)單位(wei),并留(liu)(liu)存(cun)壓(ya)(ya)力(li)(li)(li)(li)測(ce)(ce)試報告備(bei)查。山東地區(qu)需(xu)特別(bie)注意沿海環境的(de)(de)(de)防(fang)(fang)(fang)腐處(chu)(chu)理(li),推薦使用(yong)(yong)熱浸鍍(du)鋅龍(long)骨(gu)(gu)(鋅層(ceng)≥275g/㎡)提高耐(nai)久性(xing)。
濱州防火泄爆墻施工濱(bin)州防火(huo)(huo)泄(xie)爆(bao)(bao)墻施(shi)(shi)(shi)(shi)工(gong)(gong)技術要(yao)點與(yu)應(ying)用(yong)解(jie)析防火(huo)(huo)泄(xie)爆(bao)(bao)墻作(zuo)為現(xian)代工(gong)(gong)業建筑中的重要(yao)防護設(she)(she)施(shi)(shi)(shi)(shi),在(zai)(zai)濱(bin)州化(hua)工(gong)(gong)園(yuan)區(qu)、能源站等(deng)(deng)高危(wei)場(chang)所建設(she)(she)中具有(you)的作(zuo)用(yong)。其施(shi)(shi)(shi)(shi)工(gong)(gong)需(xu)嚴格遵循《建筑設(she)(she)計(ji)防火(huo)(huo)規(gui)(gui)范(fan)》及(ji)《抗爆(bao)(bao)間(jian)(jian)室結(jie)(jie)構設(she)(she)計(ji)規(gui)(gui)范(fan)》要(yao)求,通過工(gong)(gong)藝實現(xian)防火(huo)(huo)、抗爆(bao)(bao)、隔熱多重功能。一、材(cai)(cai)料選擇與(yu)性能要(yao)求施(shi)(shi)(shi)(shi)工(gong)(gong)采(cai)用(yong)雙層(ceng)防火(huo)(huo)石膏板(ban)(耐(nai)(nai)火(huo)(huo)極限≥3小時(shi))與(yu)巖棉(mian)芯材(cai)(cai)(密(mi)度(du)≥120kg/m3)復(fu)合(he)結(jie)(jie)構,龍骨(gu)選用(yong)鍍(du)鋅(xin)鋼(gang)(厚度(du)≥1.2mm),配(pei)套泄(xie)爆(bao)(bao)螺(luo)栓(shuan)及(ji)耐(nai)(nai)候密(mi)封膠。材(cai)(cai)料需(xu)提供GB/T9978耐(nai)(nai)火(huo)(huo)檢(jian)測報告及(ji)CMA認證,泄(xie)爆(bao)(bao)壓力值設(she)(she)計(ji)應(ying)滿足場(chang)所風險(xian)等(deng)(deng)級(通常(chang)≤30kPa)。二(er)、標(biao)準化(hua)施(shi)(shi)(shi)(shi)工(gong)(gong)流程1.基層(ceng)處(chu)(chu)理(li):混凝土結(jie)(jie)構需(xu)打磨(mo)至平整度(du)≤3mm/m2,鋼(gang)結(jie)(jie)構進行防銹(xiu)處(chu)(chu)理(li)2.龍骨(gu)安裝:豎向龍骨(gu)間(jian)(jian)距(ju)(ju)≤610mm,橫向加(jia)固件(jian)間(jian)(jian)距(ju)(ju)≤1200mm3.板(ban)材(cai)(cai)安裝:錯縫(feng)鋪設(she)(she)12mm防火(huo)(huo)石膏板(ban),自(zi)攻螺(luo)釘間(jian)(jian)距(ju)(ju)≤200mm4.填(tian)充密(mi)封:巖棉(mian)填(tian)充密(mi)實度(du)≥95%,接縫(feng)處(chu)(chu)采(cai)用(yong)防火(huo)(huo)膠泥+玻纖帶雙重密(mi)封5.泄(xie)爆(bao)(bao)裝置:按(an)3m間(jian)(jian)距(ju)(ju)設(she)(she)置泄(xie)爆(bao)(bao)螺(luo)栓(shuan),壓力釋(shi)放(fang)方向避(bi)開人員通道三(san)(san)、質量控制要(yao)點施(shi)(shi)(shi)(shi)工(gong)(gong)期間(jian)(jian)需(xu)進行階段性檢(jian)測:龍骨(gu)垂直(zhi)度(du)偏差(cha)≤2‰,板(ban)材(cai)(cai)接縫(feng)高差(cha)≤1mm,整體氣密(mi)性達到(dao)EN12101-3標(biao)準。竣工(gong)(gong)驗收時(shi)需(xu)通過第三(san)(san)方耐(nai)(nai)火(huo)(huo)試(shi)驗(持(chi)續3小時(shi),背火(huo)(huo)面溫(wen)升(sheng)≤140℃)。四、特(te)殊(shu)環(huan)境(jing)應(ying)對針(zhen)對濱(bin)州沿海氣候,應(ying)選用(yong)耐(nai)(nai)鹽霧鍍(du)鋅(xin)層(ceng)(≥275g/㎡),接縫(feng)處(chu)(chu)增(zeng)加(jia)聚氨酯防水層(ceng)。冬季(ji)施(shi)(shi)(shi)(shi)工(gong)(gong)時(shi)環(huan)境(jing)溫(wen)度(du)需(xu)≥5℃,巖棉(mian)需(xu)在(zai)(zai)干燥環(huan)境(jing)靜置24小時(shi)后再(zai)安裝。該技術已成功應(ying)用(yong)于濱(bin)州某(mou)石化(hua)基地控制室項目(mu),經測試(shi)在(zai)(zai)800℃高溫(wen)及(ji)25kPa沖擊(ji)波下保持(chi)結(jie)(jie)構完整,有(you)效(xiao)保障(zhang)了高危(wei)場(chang)所的本質安全。施(shi)(shi)(shi)(shi)工(gong)(gong)單(dan)位需(xu)持(chi)有(you)消(xiao)防設(she)(she)施(shi)(shi)(shi)(shi)工(gong)(gong)程承包(bao)資(zi)質,施(shi)(shi)(shi)(shi)工(gong)(gong)方案(an)應(ying)通過應(ying)急管理(li)部門專項評審。
萊蕪甲類庫(ku)房泄(xie)爆(bao)(bao)墻(qiang)(qiang)(qiang)(qiang)施工技(ji)術(shu)要(yao)點解析甲類庫(ku)房作為(wei)儲存危險品的(de)重要(yao)場所,其泄(xie)爆(bao)(bao)墻(qiang)(qiang)(qiang)(qiang)施工需(xu)嚴(yan)格遵循《建筑(zhu)設(she)(she)計(ji)防(fang)火(huo)規范》(GB50016)及《抗(kang)爆(bao)(bao)墻(qiang)(qiang)(qiang)(qiang)設(she)(she)計(ji)規范》(GB/T50779)要(yao)求,確保防(fang)護性(xing)(xing)能(neng)與(yu)建筑(zhu)安(an)(an)全的(de)統一。以下是(shi)關鍵施工要(yao)點:一、材(cai)(cai)料選(xuan)擇優(you)選(xuan)輕質(zhi)防(fang)火(huo)泄(xie)爆(bao)(bao)板材(cai)(cai)(如巖棉夾芯板、纖(xian)維(wei)水泥復合板),厚度不低(di)于(yu)(yu)120mm,抗(kang)爆(bao)(bao)壓力(li)值(zhi)≥0.10MPa,耐火(huo)極限≥2小時。配套龍(long)骨(gu)采(cai)用熱鍍鋅鋼龍(long)骨(gu),間(jian)距(ju)≤600mm,螺栓(shuan)(shuan)固定(ding)需(xu)加(jia)(jia)裝(zhuang)(zhuang)防(fang)松墊(dian)片。二、結構(gou)設(she)(she)計(ji)1.采(cai)用柔(rou)性(xing)(xing)連接(jie)(jie)方(fang)式:墻(qiang)(qiang)(qiang)(qiang)體(ti)與(yu)主體(ti)結構(gou)間(jian)設(she)(she)置(zhi)(zhi)20mm變(bian)形縫,填(tian)充硅酮(tong)防(fang)火(huo)密(mi)封膠(jiao)2.泄(xie)壓面積比按庫(ku)房容積計(ji)算(suan),每立方(fang)米不小于(yu)(yu)0.03㎡3.設(she)(she)置(zhi)(zhi)雙層(ceng)加(jia)(jia)強(qiang)龍(long)骨(gu)體(ti)系,豎(shu)向龍(long)骨(gu)間(jian)距(ju)≤400mm,橫向龍(long)骨(gu)間(jian)距(ju)≤600mm三、施工流程(cheng)1.基層(ceng)處(chu)理(li)(li):鋼結構(gou)需(xu)打磨除(chu)銹(xiu),混凝土結構(gou)需(xu)鑿(zao)毛(mao)處(chu)理(li)(li)2.放線(xian)定(ding)位:誤差(cha)控(kong)制(zhi)在±5mm以內3.龍(long)骨(gu)安(an)(an)裝(zhuang)(zhuang):采(cai)用M12化(hua)學錨栓(shuan)(shuan)固定(ding),間(jian)距(ju)≤800mm4.板材(cai)(cai)安(an)(an)裝(zhuang)(zhuang):錯縫拼接(jie)(jie),接(jie)(jie)縫處(chu)填(tian)充防(fang)火(huo)密(mi)封膠(jiao)5.節點處(chu)理(li)(li):陰陽(yang)角(jiao)增設(she)(she)L型收邊條,章(zhang)丘煉(lian)油(you)廠泄(xie)爆(bao)(bao)墻(qiang)(qiang)(qiang)(qiang),穿(chuan)墻(qiang)(qiang)(qiang)(qiang)管(guan)道預(yu)留緩沖間(jian)隙四、質(zhi)量控(kong)制(zhi)施工完成后(hou)需(xu)進密(mi)性(xing)(xing)檢(jian)測(壓差(cha)50Pa時漏(lou)風量≤1.5m3/(h·㎡)),煉(lian)油(you)廠泄(xie)爆(bao)(bao)墻(qiang)(qiang)(qiang)(qiang)施工多少(shao)錢一平,并(bing)采(cai)用儀器檢(jian)測墻(qiang)(qiang)(qiang)(qiang)體(ti)抗(kang)沖擊性(xing)(xing)能(neng)。定(ding)期維(wei)護應檢(jian)查密(mi)封膠(jiao)老化(hua)情況(kuang)及連接(jie)(jie)件緊固度,確保泄(xie)爆(bao)(bao)功能(neng)持久有效(xiao)。本工程(cheng)采(cai)用BIM技(ji)術(shu)進行三維(wei)建模,優(you)化(hua)管(guan)線(xian)穿(chuan)墻(qiang)(qiang)(qiang)(qiang)位置(zhi)(zhi),減(jian)少(shao)結構(gou)開孔率達(da)35%,有效(xiao)提升整體(ti)防(fang)爆(bao)(bao)性(xing)(xing)能(neng)。通過科學施工與(yu)嚴(yan)格管(guan)理(li)(li),可確保泄(xie)爆(bao)(bao)墻(qiang)(qiang)(qiang)(qiang)在突發事故中實現定(ding)向泄(xie)壓,保障人員(yuan)及財產安(an)(an)全。
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