走心(xin)數控車(che)床(chuang)(chuang)部(bu)(bu)件(jian)(jian)組(zu)裝(zhuang)(zhuang)車(che)床(chuang)(chuang)落(luo)位后(hou)，應(ying)當由車(che)床(chuang)(chuang)生產(chan)廠家(jia)人員進(jin)(jin)(jin)行車(che)床(chuang)(chuang)部(bu)(bu)件(jian)(jian)的(de)(de)(de)組(zu)裝(zhuang)(zhuang)和(he)(he)(he)數控系統(tong)(tong)的(de)(de)(de)連接(jie)。車(che)床(chuang)(chuang)部(bu)(bu)件(jian)(jian)的(de)(de)(de)組(zu)裝(zhuang)(zhuang)是指將分解運(yun)輸的(de)(de)(de)車(che)床(chuang)(chuang)重(zhong)新組(zu)裝(zhuang)(zhuang)成(cheng)整機的(de)(de)(de)過程。組(zu)裝(zhuang)(zhuang)前應(ying)將所(suo)有(you)連接(jie)面(mian)、導軌、定(ding)位和(he)(he)(he)運(yun)動(dong)(dong)面(mian)上(shang)的(de)(de)(de)防(fang)銹油(you)清潔干凈，并準確(que)可靠地(di)將各部(bu)(bu)件(jian)(jian)連接(jie)組(zu)裝(zhuang)(zhuang)成(cheng)整機。在(zai)完(wan)成(cheng)車(che)床(chuang)(chuang)部(bu)(bu)件(jian)(jian)的(de)(de)(de)組(zu)裝(zhuang)(zhuang)后(hou)，按照相(xiang)應(ying)部(bu)(bu)分說明書和(he)(he)(he)電(dian)(dian)(dian)纜(lan)、管(guan)道接(jie)頭的(de)(de)(de)標(biao)記連接(jie)電(dian)(dian)(dian)纜(lan)、油(you)管(guan)、氣(qi)(qi)管(guan)和(he)(he)(he)水管(guan)并將其可靠地(di)插接(jie)和(he)(he)(he)密封連接(jie)到位，不可出現漏油(you)、漏氣(qi)(qi)和(he)(he)(he)漏水的(de)(de)(de)問(wen)(wen)題(ti)，特(te)別注(zhu)意(yi)要(yao)避免污染物進(jin)(jin)(jin)入管(guan)路(lu)，否則將會(hui)帶來意(yi)想不到的(de)(de)(de)問(wen)(wen)題(ti)。　　數控系統(tong)(tong)的(de)(de)(de)連接(jie)是針對數控裝(zhuang)(zhuang)置(zhi)及其配套的(de)(de)(de)進(jin)(jin)(jin)給(gei)和(he)(he)(he)主軸(zhou)伺(si)服(fu)驅動(dong)(dong)單(dan)元(yuan)進(jin)(jin)(jin)行的(de)(de)(de)，主要(yao)包(bao)括外(wai)部(bu)(bu)電(dian)(dian)(dian)纜(lan)的(de)(de)(de)連接(jie)和(he)(he)(he)數控系統(tong)(tong)電(dian)(dian)(dian)源的(de)(de)(de)連接(jie)。在(zai)連接(jie)前要(yao)認真(zhen)檢(jian)查數控裝(zhuang)(zhuang)置(zhi)與MDI/CRT單(dan)元(yuan)、位置(zhi)顯示單(dan)元(yuan)、電(dian)(dian)(dian)源單(dan)元(yuan)、各印刷電(dian)(dian)(dian)路(lu)板(ban)和(he)(he)(he)伺(si)服(fu)單(dan)元(yuan)等(deng)。注(zhu)意(yi)是否有(you)損傷(shang)和(he)(he)(he)污染，電(dian)(dian)(dian)纜(lan)和(he)(he)(he)屏(ping)蔽(bi)層有(you)無破損或傷(shang)痕，脈沖(chong)編碼器的(de)(de)(de)碼盤是否有(you)磕碰痕跡。如有(you)問(wen)(wen)題(ti)應(ying)及時進(jin)(jin)(jin)行補救(jiu)或更(geng)換(huan)。　　數控系統(tong)(tong)的(de)(de)(de)外(wai)部(bu)(bu)電(dian)(dian)(dian)纜(lan)的(de)(de)(de)連接(jie)，包(bao)括數控裝(zhuang)(zhuang)置(zhi)與MDI/CRT單(dan)元(yuan)、強電(dian)(dian)(dian)柜、操(cao)作(zuo)面(mian)板(ban)、進(jin)(jin)(jin)給(gei)伺(si)服(fu)電(dian)(dian)(dian)動(dong)(dong)機和(he)(he)(he)主軸(zhou)電(dian)(dian)(dian)動(dong)(dong)機動(dong)(dong)力線(xian)、反饋信號(hao)線(xian)的(de)(de)(de)連接(jie)等(deng)。連接(jie)中的(de)(de)(de)插件(jian)(jian)是否到位，緊固螺釘是否可靠，都應(ying)當引(yin)起(qi)重(zhong)視。

1、首先要(yao)分(fen)析加(jia)(jia)工(gong)(gong)(gong)(gong)零(ling)(ling)部件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)藝性(xing)。就(jiu)像在(zai)(zai)(zai)做(zuo)一(yi)(yi)件(jian)(jian)(jian)(jian)事之前，對(dui)(dui)一(yi)(yi)件(jian)(jian)(jian)(jian)事要(yao)進行(xing)(xing)分(fen)析、量(liang)化，從(cong)而制定(ding)詳細的(de)(de)(de)(de)(de)(de)(de)(de)(de)規(gui)劃(hua)，在(zai)(zai)(zai)對(dui)(dui)零(ling)(ling)件(jian)(jian)(jian)(jian)進行(xing)(xing)加(jia)(jia)工(gong)(gong)(gong)(gong)之前，也會對(dui)(dui)其先做(zuo)工(gong)(gong)(gong)(gong)藝性(xing)分(fen)析，然(ran)后根(gen)據零(ling)(ling)部件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)尺(chi)寸、特性(xing)，制定(ding)一(yi)(yi)個加(jia)(jia)工(gong)(gong)(gong)(gong)計劃(hua)，確(que)定(ding)好(hao)先后的(de)(de)(de)(de)(de)(de)(de)(de)(de)順(shun)序，從(cong)而減(jian)少(shao)在(zai)(zai)(zai)加(jia)(jia)工(gong)(gong)(gong)(gong)過(guo)(guo)程(cheng)(cheng)中刀(dao)(dao)具(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)更換(huan)時間，如(ru)此不(bu)僅(jin)能(neng)夠提(ti)高(gao)走(zou)心(xin)(xin)數(shu)(shu)控(kong)車床的(de)(de)(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)速(su)度(du)(du)(du)(du)(du)，同(tong)時，還(huan)能(neng)在(zai)(zai)(zai)一(yi)(yi)定(ding)程(cheng)(cheng)度(du)(du)(du)(du)(du)上保(bao)證零(ling)(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)精(jing)度(du)(du)(du)(du)(du)，除此之外，保(bao)證零(ling)(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)(gong)精(jing)度(du)(du)(du)(du)(du)還(huan)有另一(yi)(yi)種(zhong)(zhong)方(fang)(fang)(fang)(fang)法，確(que)定(ding)加(jia)(jia)工(gong)(gong)(gong)(gong)基準(zhun)(zhun)，簡單點(dian)來(lai)講(jiang)就(jiu)是(shi)(shi)(shi)(shi)以減(jian)少(shao)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)裝(zhuang)(zhuang)(zhuang)夾(jia)(jia)次數(shu)(shu)來(lai)降(jiang)低(di)裝(zhuang)(zhuang)(zhuang)夾(jia)(jia)的(de)(de)(de)(de)(de)(de)(de)(de)(de)誤(wu)差。 2、科學(xue)合(he)(he)理(li)的(de)(de)(de)(de)(de)(de)(de)(de)(de)選(xuan)(xuan)擇用(yong)刀(dao)(dao)具(ju)角度(du)(du)(du)(du)(du)和(he)材(cai)(cai)料。隨著工(gong)(gong)(gong)(gong)業的(de)(de)(de)(de)(de)(de)(de)(de)(de)發展，我們(men)對(dui)(dui)于(yu)(yu)零(ling)(ling)件(jian)(jian)(jian)(jian)也是(shi)(shi)(shi)(shi)越(yue)來(lai)越(yue)變得(de)統(tong)一(yi)(yi)化、標準(zhun)(zhun)化，對(dui)(dui)于(yu)(yu)走(zou)心(xin)(xin)數(shu)(shu)控(kong)車床使用(yong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)具(ju)也是(shi)(shi)(shi)(shi)如(ru)此，即使有著較為完(wan)善的(de)(de)(de)(de)(de)(de)(de)(de)(de)各(ge)(ge)(ge)種(zhong)(zhong)樣式(shi)(shi)、各(ge)(ge)(ge)種(zhong)(zhong)材(cai)(cai)質(zhi)、各(ge)(ge)(ge)種(zhong)(zhong)性(xing)能(neng)的(de)(de)(de)(de)(de)(de)(de)(de)(de)數(shu)(shu)控(kong)刀(dao)(dao)具(ju)庫，但是(shi)(shi)(shi)(shi)由于(yu)(yu)刀(dao)(dao)具(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)選(xuan)(xuan)擇對(dui)(dui)于(yu)(yu)走(zou)心(xin)(xin)數(shu)(shu)控(kong)車床的(de)(de)(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)精(jing)度(du)(du)(du)(du)(du)來(lai)說尤為重要(yao)，所(suo)以，在(zai)(zai)(zai)生產作業的(de)(de)(de)(de)(de)(de)(de)(de)(de)過(guo)(guo)程(cheng)(cheng)中，還(huan)是(shi)(shi)(shi)(shi)要(yao)從(cong)硬度(du)(du)(du)(du)(du)、強度(du)(du)(du)(du)(du)以及耐磨(mo)度(du)(du)(du)(du)(du)等(deng)多個方(fang)(fang)(fang)(fang)面來(lai)進行(xing)(xing)選(xuan)(xuan)擇合(he)(he)理(li)的(de)(de)(de)(de)(de)(de)(de)(de)(de)刀(dao)(dao)具(ju)，現(xian)在(zai)(zai)(zai)市面上通常采用(yong)較為普遍的(de)(de)(de)(de)(de)(de)(de)(de)(de)高(gao)速(su)鋼或者(zhe)合(he)(he)金等(deng)材(cai)(cai)質(zhi)的(de)(de)(de)(de)(de)(de)(de)(de)(de)刀(dao)(dao)具(ju)。 3、對(dui)(dui)于(yu)(yu)加(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)方(fang)(fang)(fang)(fang)式(shi)(shi)一(yi)(yi)定(ding)要(yao)進行(xing)(xing)合(he)(he)理(li)的(de)(de)(de)(de)(de)(de)(de)(de)(de)選(xuan)(xuan)擇。 對(dui)(dui)于(yu)(yu)走(zou)心(xin)(xin)數(shu)(shu)控(kong)車床的(de)(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)方(fang)(fang)(fang)(fang)式(shi)(shi)與普通車床的(de)(de)(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)方(fang)(fang)(fang)(fang)式(shi)(shi)來(lai)說，基本都相差不(bu)大(da)，但是(shi)(shi)(shi)(shi)，走(zou)心(xin)(xin)數(shu)(shu)控(kong)車床在(zai)(zai)(zai)進行(xing)(xing)工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)時，通常都會選(xuan)(xuan)擇采用(yong)各(ge)(ge)(ge)種(zhong)(zhong)方(fang)(fang)(fang)(fang)式(shi)(shi)結合(he)(he)起來(lai)的(de)(de)(de)(de)(de)(de)(de)(de)(de)組合(he)(he)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)方(fang)(fang)(fang)(fang)法，如(ru)此做(zuo)的(de)(de)(de)(de)(de)(de)(de)(de)(de)優勢就(jiu)是(shi)(shi)(shi)(shi)，可以盡(jin)量(liang)避免操作失誤(wu)和(he)進行(xing)(xing)重復的(de)(de)(de)(de)(de)(de)(de)(de)(de)作業，還(huan)能(neng)提(ti)高(gao)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)速(su)度(du)(du)(du)(du)(du)和(he)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)的(de)(de)(de)(de)(de)(de)(de)(de)(de)質(zhi)量(liang)，如(ru)此也能(neng)提(ti)高(gao)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)質(zhi)量(liang)和(he)精(jing)度(du)(du)(du)(du)(du)。4、注意走(zou)心(xin)(xin)數(shu)(shu)控(kong)車床對(dui)(dui)于(yu)(yu)刀(dao)(dao)具(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)影響(xiang)。在(zai)(zai)(zai)零(ling)(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)(gong)過(guo)(guo)程(cheng)(cheng)中，如(ru)果已(yi)經確(que)定(ding)好(hao)了工(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)夾(jia)(jia)裝(zhuang)(zhuang)(zhuang)方(fang)(fang)(fang)(fang)式(shi)(shi)，接著就(jiu)需要(yao)確(que)定(ding)刀(dao)(dao)具(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)對(dui)(dui)刀(dao)(dao)點(dian)，所(suo)謂的(de)(de)(de)(de)(de)(de)(de)(de)(de)對(dui)(dui)刀(dao)(dao)點(dian)就(jiu)是(shi)(shi)(shi)(shi)指刀(dao)(dao)具(ju)在(zai)(zai)(zai)坐標系中進行(xing)(xing)運動的(de)(de)(de)(de)(de)(de)(de)(de)(de)那一(yi)(yi)個點(dian)，而尋找對(dui)(dui)刀(dao)(dao)點(dian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)過(guo)(guo)程(cheng)(cheng)，也就(jiu)是(shi)(shi)(shi)(shi)找到(dao)準(zhun)(zhun)基準(zhun)(zhun)點(dian)，被稱作零(ling)(ling)件(jian)(jian)(jian)(jian)對(dui)(dui)刀(dao)(dao)，對(dui)(dui)于(yu)(yu)對(dui)(dui)刀(dao)(dao)的(de)(de)(de)(de)(de)(de)(de)(de)(de)過(guo)(guo)程(cheng)(cheng)一(yi)(yi)定(ding)要(yao)認真，如(ru)果對(dui)(dui)刀(dao)(dao)出現(xian)情(qing)部，就(jiu)會影響(xiang)到(dao)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)精(jing)度(du)(du)(du)(du)(du)，同(tong)時還(huan)可能(neng)導致安全隱患(huan)。

在走心數控車(che)床加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)過程中，加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)對(dui)(dui)象復雜，特別是(shi)一(yi)(yi)些(xie)輪(lun)廓曲線形狀以及位置有變化的(de)(de)(de)(de)，再加(jia)(jia)(jia)(jia)(jia)(jia)上(shang)材料(liao)、批量(liang)的(de)(de)(de)(de)不(bu)同(tong)增(zeng)加(jia)(jia)(jia)(jia)(jia)(jia)了加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)難度。所以在對(dui)(dui)具體零件(jian)制定加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)順序(xu)(xu)(xu)時，應(ying)該行(xing)(xing)(xing)具體分(fen)(fen)析和(he)區(qu)別對(dui)(dui)待，靈(ling)活處(chu)理。這樣才(cai)能保證加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)順序(xu)(xu)(xu)的(de)(de)(de)(de)和(he)理性。從(cong)而提高(gao)生產效率，收獲(huo)到高(gao)質(zhi)量(liang)的(de)(de)(de)(de)產品。在編(bian)程時要充分(fen)(fen)考慮兩個層(ceng)面的(de)(de)(de)(de)問題，一(yi)(yi)是(shi)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)順序(xu)(xu)(xu)，二(er)是(shi)參數，如轉速，進(jin)給(gei)量(liang)，切(qie)削(xue)深度。　　加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)順序(xu)(xu)(xu)一(yi)(yi)般(ban)(ban)為(wei)：先(xian)(xian)鉆孔(kong)，后平端(duan)。這樣可以防止鉆孔(kong)時縮料(liao)；先(xian)(xian)粗加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，后細加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)；先(xian)(xian)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)公差大的(de)(de)(de)(de)然后加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)公差小的(de)(de)(de)(de)。　　順序(xu)(xu)(xu)一(yi)(yi)般(ban)(ban)應(ying)按下(xia)列原則進(jin)行(xing)(xing)(xing)：　　1、上(shang)道工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)的(de)(de)(de)(de)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)不(bu)能影(ying)響下(xia)道工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)的(de)(de)(de)(de)定位與(yu)(yu)夾(jia)緊(jin)，中間穿插有通(tong)用(yong)車(che)床加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)的(de)(de)(de)(de)也(ye)要綜合考慮。　　2、行(xing)(xing)(xing)內(nei)(nei)形內(nei)(nei)腔加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)，后進(jin)行(xing)(xing)(xing)外形加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)。　　3、在同(tong)一(yi)(yi)次安裝中進(jin)行(xing)(xing)(xing)的(de)(de)(de)(de)多道工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)，應(ying)先(xian)(xian)安排對(dui)(dui)工(gong)(gong)(gong)(gong)件(jian)剛(gang)性破(po)壞小的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)。　　4、以相同(tong)定位、夾(jia)緊(jin)方式(shi)或同(tong)一(yi)(yi)把刀(dao)加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)序(xu)(xu)(xu)應(ying)先(xian)(xian)連接進(jin)行(xing)(xing)(xing)，以減(jian)少(shao)重復定位次數，換刀(dao)次數與(yu)(yu)挪動壓(ya)板次數。　　5、內(nei)(nei)叉(cha)對(dui)(dui)既有內(nei)(nei)表面（內(nei)(nei)型腔），又有外表面需加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)的(de)(de)(de)(de)零件(jian)，安排加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)順序(xu)(xu)(xu)時，應(ying)行(xing)(xing)(xing)內(nei)(nei)外表面粗加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)，后進(jin)行(xing)(xing)(xing)內(nei)(nei)外表面精加(jia)(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)

免責聲明

? 本文僅代表作者個人觀點，本站未對其內容進行核實，請讀者僅做參考，如若文中涉及有違公德、觸犯法律的內容，一經發現，立即刪除，作者需自行承擔相應責任。涉及到版權或其他問題，請及時聯系我們 tousu@50835.cn