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柱(zhu)(zhu)(zhu)子植(zhi)筋(jin)加(jia)(jia)固(gu)技術(shu)解(jie)析柱(zhu)(zhu)(zhu)子植(zhi)筋(jin)加(jia)(jia)固(gu)是建筑(zhu)工程(cheng)中常用(yong)的(de)一種結(jie)(jie)構(gou)(gou)(gou)補強(qiang)(qiang)方法(fa),主要(yao)(yao)用(yong)于(yu)增強(qiang)(qiang)混凝土(tu)柱(zhu)(zhu)(zhu)的(de)承(cheng)載(zai)能(neng)力、抗震性(xing)能(neng)或修復受損構(gou)(gou)(gou)件。其(qi)原(yuan)理是通過在(zai)原(yuan)有混凝土(tu)柱(zhu)(zhu)(zhu)上(shang)(shang)鉆(zhan)(zhan)孔(kong)(kong)(kong)、注膠(jiao)(jiao)(jiao)并植(zhi)入鋼筋(jin),形成新舊結(jie)(jie)構(gou)(gou)(gou)的(de)可(ke)靠連接(jie),從而(er)提升(sheng)整體力學性(xing)能(neng)。施(shi)工流(liu)程(cheng)與技術(shu)要(yao)(yao)點(dian)(dian):1.鉆(zhan)(zhan)孔(kong)(kong)(kong)定(ding)位:根據設(she)計(ji)圖紙確定(ding)植(zhi)筋(jin)位置(zhi),孔(kong)(kong)(kong)徑通常為(wei)鋼筋(jin)直(zhi)徑的(de)1.2-1.5倍(bei),深度(du)(du)需滿足(zu)錨固(gu)長(chang)(chang)(chang)度(du)(du)要(yao)(yao)求(qiu)(一般15-25倍(bei)鋼筋(jin)直(zhi)徑)。2.清孔(kong)(kong)(kong)處理:使(shi)(shi)用(yong)氣(qi)泵清除(chu)孔(kong)(kong)(kong)內粉塵,必要(yao)(yao)時(shi)(shi)采用(yong)擦拭(shi),確保孔(kong)(kong)(kong)壁(bi)清潔(jie)。3.注膠(jiao)(jiao)(jiao)工藝:采用(yong)改性(xing)環(huan)氧(yang)樹脂植(zhi)筋(jin)膠(jiao)(jiao)(jiao),注膠(jiao)(jiao)(jiao)量應(ying)保證孔(kong)(kong)(kong)內填充(chong)度(du)(du)≥90%,避免氣(qi)泡殘留。4.鋼筋(jin)植(zhi)入:緩慢旋(xuan)轉插(cha)入處理過的(de)帶(dai)肋鋼筋(jin),保持垂直(zhi)度(du)(du)偏差<1°,外露長(chang)(chang)(chang)度(du)(du)需考(kao)慮后續連接(jie)需求(qiu)。質(zhi)量控制要(yao)(yao)點(dian)(dian):-原(yuan)結(jie)(jie)構(gou)(gou)(gou)檢(jian)測:混凝土(tu)強(qiang)(qiang)度(du)(du)需≥C15,表面裂縫需行封閉處理-材(cai)料(liao)選擇:植(zhi)筋(jin)膠(jiao)(jiao)(jiao)應(ying)具備膠(jiao)(jiao)(jiao)認(ren)證,鋼筋(jin)需符合(he)HRB400及以上(shang)(shang)標準-固(gu)化(hua)(hua)養(yang)(yang)護:環(huan)境溫(wen)度(du)(du)20℃時(shi)(shi)需養(yang)(yang)護24小時(shi)(shi),低溫(wen)環(huan)境延長(chang)(chang)(chang)至72小時(shi)(shi)-拉(la)拔檢(jian)測:按規(gui)范要(yao)(yao)求(qiu)進(jin)行現(xian)場(chang)拉(la)拔試驗(yan),合(he)格標準為(wei)設(she)計(ji)荷載(zai)的(de)1.15倍(bei)該(gai)技術(shu)優勢顯著:對原(yuan)結(jie)(jie)構(gou)(gou)(gou)損傷(shang)小(開孔(kong)(kong)(kong)直(zhi)徑≤40mm),可(ke)靈活調整加(jia)(jia)固(gu)位置(zhi),施(shi)工周期短(duan)(單點(dian)(dian)作業約2小時(shi)(shi)),綜合(he)成本較傳統包鋼法(fa)降低約30%。適用(yong)于(yu)既(ji)有建筑(zhu)改造、結(jie)(jie)構(gou)(gou)(gou)補強(qiang)(qiang)及節點(dian)(dian)加(jia)(jia)固(gu)等場(chang)景,但對嚴(yan)重(zhong)碳化(hua)(hua)(碳化(hua)(hua)深度(du)(du)>保護層)或蜂(feng)窩缺(que)陷的(de)混凝土(tu)需行修復處理。注意事(shi)項:施(shi)工前需進(jin)行結(jie)(jie)構(gou)(gou)(gou)檢(jian)測鑒定(ding),避開主筋(jin)位置(zhi);環(huan)境溫(wen)度(du)(du)需在(zai)5-35℃范圍,橋梁植(zhi)筋(jin)加(jia)(jia)固(gu)公司,濕度(du)(du)≤70%;固(gu)化(hua)(hua)期間嚴(yan)禁擾動鋼筋(jin)。通過規(gui)范施(shi)工,植(zhi)筋(jin)加(jia)(jia)固(gu)可(ke)使(shi)(shi)柱(zhu)(zhu)(zhu)體抗剪承(cheng)載(zai)力提升(sheng)40%-60%,顯著延長(chang)(chang)(chang)結(jie)(jie)構(gou)(gou)(gou)使(shi)(shi)用(yong)壽命。
加(jia)(jia)固(gu)植(zhi)筋(jin)(jin)(jin)工(gong)(gong)程是建(jian)筑結(jie)構(gou)(gou)加(jia)(jia)固(gu)的關鍵技術(shu)之(zhi)一,其(qi)施工(gong)(gong)質量(liang)直(zhi)接影響結(jie)構(gou)(gou)安全。以下是施工(gong)(gong)中需(xu)重點(dian)關注(zhu)的注(zhu)意事項(xiang):###一、施工(gong)(gong)前準備1.**結(jie)構(gou)(gou)評估**:需(xu)對原(yuan)結(jie)構(gou)(gou)混(hun)凝土強度(du)進行檢測,確保(bao)≥C15且無(wu)嚴重開(kai)裂(lie)(lie)、腐蝕等問題(ti),否則需(xu)先補強處理(li)(li)。2.**參數設(she)(she)計**:按(an)《混(hun)凝土結(jie)構(gou)(gou)加(jia)(jia)固(gu)設(she)(she)計規范》GB50367確定(ding)鉆孔(kong)(kong)直(zhi)徑(d+4~8mm)、深度(du)(15~20d),鋼(gang)筋(jin)(jin)(jin)間(jian)距(ju)≥5d,邊(bian)距(ju)≥3d。3.**定(ding)位放線**:采用(yong)鋼(gang)筋(jin)(jin)(jin)探測儀避開(kai)原(yuan)結(jie)構(gou)(gou)主筋(jin)(jin)(jin),誤差控(kong)(kong)制(zhi)(zhi)在±5mm內。###二、材料(liao)控(kong)(kong)制(zhi)(zhi)1.**鋼(gang)筋(jin)(jin)(jin)處理(li)(li)**:選(xuan)用(yong)HRB400級以上帶肋鋼(gang)筋(jin)(jin)(jin),表面(mian)打磨(mo)至(zhi)金屬光澤,使用(yong)前用(yong)去(qu)油。2.**植(zhi)筋(jin)(jin)(jin)膠(jiao)(jiao)選(xuan)擇(ze)**:膠(jiao)(jiao)需(xu)提供(gong)抗濕(shi)熱老化、抗凍融檢測報告,雙組分膠(jiao)(jiao)需(xu)嚴格按(an)配(pei)比混(hun)合。###三(san)、施工(gong)(gong)工(gong)(gong)藝要點(dian)1.**成(cheng)孔(kong)(kong)作業**:采用(yong)沖擊(ji)鉆成(cheng)孔(kong)(kong),孔(kong)(kong)深偏差≤+10mm,垂直(zhi)度(du)偏差≤1%。遇鋼(gang)筋(jin)(jin)(jin)應(ying)調整(zheng)孔(kong)(kong)位并(bing)報設(she)(she)計確認。2.**清(qing)孔(kong)(kong)標準**:使用(yong)清(qing)孔(kong)(kong)設(she)(she)備,三(san)次吹(chui)掃后(hou)(hou)孔(kong)(kong)內粉塵≤1mm,濕(shi)度(du)較大時需(xu)熱風烘干(gan)。3.**注(zhu)膠(jiao)(jiao)控(kong)(kong)制(zhi)(zhi)**:注(zhu)膠(jiao)(jiao)量(liang)應(ying)達孔(kong)(kong)深2/3,鋼(gang)筋(jin)(jin)(jin)插(cha)入后(hou)(hou)膠(jiao)(jiao)體溢出率(lv)≥95%,冬季(ji)施工(gong)(gong)需(xu)預熱至(zhi)15℃以上。###四、質量(liang)驗收(shou)1.**拉拔(ba)檢測**:養護期滿后(hou)(hou)按(an)2‰抽樣(yang)檢測,承載力實測值≥1.15倍設(she)(she)計值,位移量(liang)≤0.1mm。2.**過程記(ji)錄**:建(jian)立完整(zheng)的施工(gong)(gong)日志,包括(kuo)環境(jing)溫濕(shi)度(du)、膠(jiao)(jiao)體批(pi)號、固(gu)化時間(jian)等可追溯(su)數據。###五、特殊工(gong)(gong)況處理(li)(li)1.臨近邊(bian)緣(yuan)構(gou)(gou)件時需(xu)設(she)(she)置防(fang)裂(lie)(lie)鋼(gang)筋(jin)(jin)(jin)網片;2.水下環境(jing)應(ying)選(xuan)用(yong)水下植(zhi)筋(jin)(jin)(jin)膠(jiao)(jiao);3.高溫區域需(xu)附加(jia)(jia)防(fang)火涂層(ceng)保(bao)護。施工(gong)(gong)過程中應(ying)嚴格遵循'三(san)檢制(zhi)(zhi)度(du)',每道工(gong)(gong)序(xu)經監理(li)(li)確認后(hou)(hou)方(fang)可進入下道工(gong)(gong)序(xu),確保(bao)結(jie)構(gou)(gou)加(jia)(jia)固(gu)效果滿足設(she)(she)計要求(qiu)。
柱植(zhi)筋(jin)加固技術解析一、定(ding)義(yi)與適用(yong)(yong)場景(jing)柱植(zhi)筋(jin)加固是通過在混凝土結構(gou)(gou)中植(zhi)入(ru)鋼(gang)(gang)筋(jin),提升構(gou)(gou)件承載力(li)的工(gong)程(cheng)(cheng)技術。主(zhu)要應(ying)用(yong)(yong)于:1.既(ji)有建(jian)筑(zhu)承重柱承載力(li)不足2.結構(gou)(gou)改(gai)(gai)造需(xu)新增梁柱節(jie)點3.抗震加固補(bu)強4.擴建(jian)工(gong)程(cheng)(cheng)新舊(jiu)結構(gou)(gou)連接二、標(biao)準(zhun)工(gong)藝流(liu)程(cheng)(cheng)1.定(ding)位(wei)(wei)放線(xian)-按(an)設計要求(qiu)彈線(xian)定(ding)位(wei)(wei)-避(bi)(bi)開原(yuan)結構(gou)(gou)主(zhu)筋(jin)位(wei)(wei)置-間距(ju)控制(zhi)±5mm誤差2.鉆孔(kong)(kong)(kong)作業-使(shi)用(yong)(yong)電錘鉆頭-孔(kong)(kong)(kong)徑(jing)應(ying)為(wei)鋼(gang)(gang)筋(jin)直(zhi)徑(jing)+4-6mm-孔(kong)(kong)(kong)深(shen)≥15d(d為(wei)鋼(gang)(gang)筋(jin)直(zhi)徑(jing))-垂(chui)直(zhi)度偏差≤2%3.清孔(kong)(kong)(kong)處理(li)-氣(qi)泵吹掃(sao)3次以(yi)上(shang)-毛刷清理(li)孔(kong)(kong)(kong)壁浮(fu)灰-達到手摸無塵標(biao)準(zhun)4.注(zhu)(zhu)膠(jiao)植(zhi)筋(jin)-采(cai)用(yong)(yong)改(gai)(gai)性(xing)環氧結構(gou)(gou)膠(jiao)-注(zhu)(zhu)膠(jiao)量(liang)(liang)達孔(kong)(kong)(kong)深(shen)2/3-螺旋(xuan)式植(zhi)入(ru)鋼(gang)(gang)筋(jin)至(zhi)設計深(shen)度-及(ji)時清除(chu)溢(yi)膠(jiao)5.養護檢(jian)測-常(chang)溫養護24小(xiao)時-冬季延(yan)長至(zhi)48小(xiao)時-拉拔(ba)試驗抽(chou)檢(jian)≥3%三(san)、關鍵控制(zhi)要點1.結構(gou)(gou)評估:原(yuan)混凝土強度≥C152.鉆孔(kong)(kong)(kong)避(bi)(bi)障:使(shi)用(yong)(yong)鋼(gang)(gang)筋(jin)探(tan)測儀定(ding)位(wei)(wei)3.膠(jiao)體管理(li):嚴(yan)格(ge)按(an)配比攪拌,現(xian)配現(xian)用(yong)(yong)4.環境控制(zhi):溫度5-35℃,濕度≤80%5.質(zhi)量(liang)(liang)驗收:第三(san)方(fang)拉拔(ba)力(li)檢(jian)測四、常(chang)見問題預(yu)防1.滑移處理(li):增大孔(kong)(kong)(kong)徑(jing)或改(gai)(gai)用(yong)(yong)螺紋鋼(gang)(gang)2.膠(jiao)體失效:控制(zhi)固化(hua)溫度,避(bi)(bi)免(mian)擾動3.偏位(wei)(wei)調整:采(cai)用(yong)(yong)植(zhi)筋(jin)膠(jiao)補(bu)償法本技術具(ju)有施工(gong)便捷、可(ke)靠性(xing)高(gao)的特點,需(xu)嚴(yan)格(ge)遵循《混凝土結構(gou)(gou)加固設計規范》GB50367要求(qiu)執行(xing),確保結構(gou)(gou)安全。
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