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等離(li)(li)(li)子(zi)(zi)拋(pao)光機(ji)主(zhu)要(yao)用(yong)(yong)(yong)于對多種(zhong)材質(如金屬、陶瓷(ci)和玻璃等)的(de)(de)(de)(de)工(gong)(gong)件(jian)表面進行(xing)(xing)精(jing)(jing)細的(de)(de)(de)(de)處(chu)(chu)理,以達到平(ping)整光滑的(de)(de)(de)(de)效(xiao)果。以下(xia)是關于其用(yong)(yong)(yong)途的(de)(de)(de)(de)具(ju)體說(shuo)明:1.**去除(chu)(chu)毛刺(ci)與(yu)污染(ran)物**:在制(zhi)造(zao)過(guo)程(cheng)中產(chan)生(sheng)(sheng)的(de)(de)(de)(de)邊角(jiao)或沖(chong)壓件(jian)上的(de)(de)(de)(de)微小凸起稱為(wei)(wei)“邊角(jiao)毛剌(la)”,這些瑕(xia)疵不僅影響美觀還可能(neng)對產(chan)品性(xing)(xing)能(neng)產(chan)生(sheng)(sheng)影響;通(tong)過(guo)離(li)(li)(li)子(zi)(zi)碰撞的(de)(de)(de)(de)方式能(neng)有(you)效(xiao)清(qing)除(chu)(chu)此類(lei)缺陷及雜質層的(de)(de)(de)(de)同(tong)時(shi)形(xing)成鈍(dun)化膜(mo)以增(zeng)強(qiang)防腐性(xing)(xing)能(neng)。2.**提(ti)升光潔度和平(ping)整程(cheng)度**:尤其在處(chu)(chu)理幾(ji)何形(xing)狀復雜的(de)(de)(de)(de)不銹(xiu)鋼制(zhi)品時(shi)表現突出,可將粗糙的(de)(de)(de)(de)表面逐漸變(bian)平(ping)至粗糙度為(wei)(wei)0.01μm級別(bie)(bie)并(bing)顯著提(ti)升精(jing)(jing)密度;經(jing)過(guo)處(chu)(chu)理后產(chan)品會變(bian)得更加(jia)堅硬耐用(yong)(yong)(yong)且摩(mo)擦系(xi)數下(xia)降從而(er)減少磨損情況的(de)(de)(de)(de)發生(sheng)(sheng)。3.**行(xing)(xing)業(ye)應(ying)用(yong)(yong)(yong)廣(guang)泛**:等離(li)(li)(li)子(zi)(zi)拋(pao)光設備因其率低成本的(de)(de)(de)(de)優(you)勢廣(guang)泛應(ying)用(yong)(yong)(yong)于手(shou)機(ji)電(dian)子(zi)(zi)、集成電(dian)路制(zhi)造(zao)業(ye)以及五金汽車配(pei)件(jian)等行(xing)(xing)業(ye)之(zhi)中,特(te)別(bie)(bie)適用(yong)(yong)(yong)于高精(jing)(jing)密零件(jian)的(de)(de)(de)(de)拋(pao)光需求例如航天器發動機(ji)葉片(pian)或者筆記本電(dian)腦硬盤組(zu)件(jian)等的(de)(de)(de)(de)表面處(chu)(chu)理上,可以顯著提(ti)高工(gong)(gong)件(jian)的(de)(de)(de)(de)耐磨性(xing)(xing)和導電(dian)性(xing)(xing)等特(te)性(xing)(xing)增(zeng)加(jia)附加(jia)值。綜(zong)上所述,作(zuo)(zuo)為(wei)(wei)一種(zhong)的(de)(de)(de)(de)表面處(chu)(chu)理技術手(shou)段之(zhi)一——“等離(li)(li)(li)子(zi)(zi)體”的(de)(de)(de)(de)應(ying)用(yong)(yong)(yong)大大提(ti)升了(le)傳統工(gong)(gong)藝下(xia)難以達到的(de)(de)(de)(de)效(xiao)果水平(ping)并(bing)為(wei)(wei)現代制(zhi)造(zao)業(ye)發展提(ti)供了(le)有(you)力支持(chi)保障作(zuo)(zuo)用(yong)(yong)(yong)不容忽視(shi)!
等離子拋光機有哪些環保優勢?等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)機(ji)的(de)(de)環(huan)(huan)保(bao)優勢主要(yao)體現在(zai)(zai)(zai)以下幾個方(fang)(fang)面:###1.**減(jian)少(shao)化(hua)(hua)(hua)學(xue)污(wu)染(ran)(ran)與(yu)(yu)廢(fei)棄物(wu)(wu)(wu)**傳統(tong)拋(pao)(pao)(pao)光(guang)(guang)(guang)工(gong)藝(如化(hua)(hua)(hua)學(xue)拋(pao)(pao)(pao)光(guang)(guang)(guang)、電解拋(pao)(pao)(pao)光(guang)(guang)(guang))需(xu)依賴強(qiang)(qiang)酸、強(qiang)(qiang)堿或,產(chan)生大量(liang)含重金屬(shu)、化(hua)(hua)(hua)物(wu)(wu)(wu)等(deng)(deng)有(you)(you)(you)毒物(wu)(wu)(wu)質的(de)(de)廢(fei)液(ye)和(he)廢(fei)氣(qi),處理(li)(li)成本高且易造(zao)成土壤和(he)水體污(wu)染(ran)(ran)。等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)機(ji)采用(yong)(yong)物(wu)(wu)(wu)理(li)(li)與(yu)(yu)化(hua)(hua)(hua)學(xue)相結(jie)合的(de)(de)原(yuan)理(li)(li),通(tong)(tong)過(guo)電離(li)氣(qi)體形(xing)成高能(neng)(neng)(neng)(neng)等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)體,利(li)用(yong)(yong)其(qi)活性(xing)粒(li)子(zi)(zi)(zi)(zi)與(yu)(yu)工(gong)件表面發(fa)(fa)生反應(ying),實現材料去除(chu)與(yu)(yu)拋(pao)(pao)(pao)光(guang)(guang)(guang)。該過(guo)程無(wu)(wu)需(xu)使用(yong)(yong)腐蝕性(xing)化(hua)(hua)(hua)學(xue)試劑,大幅減(jian)少(shao)有(you)(you)(you)毒廢(fei)液(ye)的(de)(de)產(chan)生,降低(di)(di)后續(xu)(xu)環(huan)(huan)保(bao)處理(li)(li)難度與(yu)(yu)成本。###2.**低(di)(di)能(neng)(neng)(neng)(neng)耗與(yu)(yu)清(qing)潔能(neng)(neng)(neng)(neng)源應(ying)用(yong)(yong)**等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)技術通(tong)(tong)過(guo)電場(chang)激(ji)發(fa)(fa)氣(qi)體電離(li),能(neng)(neng)(neng)(neng)耗主要(yao)集(ji)中在(zai)(zai)(zai)電能(neng)(neng)(neng)(neng)轉化(hua)(hua)(hua)環(huan)(huan)節(jie),整體能(neng)(neng)(neng)(neng)源利(li)用(yong)(yong)率較高。相比傳統(tong)機(ji)械拋(pao)(pao)(pao)光(guang)(guang)(guang)(依賴高耗能(neng)(neng)(neng)(neng)設備(bei)(bei))或化(hua)(hua)(hua)學(xue)拋(pao)(pao)(pao)光(guang)(guang)(guang)(需(xu)加(jia)熱反應(ying)液(ye)),其(qi)單位能(neng)(neng)(neng)(neng)耗顯著(zhu)(zhu)降低(di)(di)。此外,部分(fen)設備(bei)(bei)采用(yong)(yong)惰(duo)性(xing)氣(qi)體(如氣(qi))作(zuo)為工(gong)作(zuo)介質,反應(ying)產(chan)物(wu)(wu)(wu)主要(yao)為無(wu)(wu)污(wu)染(ran)(ran)的(de)(de)揮(hui)發(fa)(fa)性(xing)氣(qi)體(如水蒸氣(qi)、二(er)氧(yang)(yang)化(hua)(hua)(hua)碳(tan)),無(wu)(wu)粉(fen)塵或固(gu)體廢(fei)棄物(wu)(wu)(wu)排(pai)放(fang)(fang),符合清(qing)潔生產(chan)要(yao)求。###3.**無(wu)(wu)有(you)(you)(you)害(hai)(hai)氣(qi)體排(pai)放(fang)(fang)**傳統(tong)拋(pao)(pao)(pao)光(guang)(guang)(guang)工(gong)藝常伴隨(sui)酸霧、有(you)(you)(you)機(ji)揮(hui)發(fa)(fa)物(wu)(wu)(wu)(VOCs)或粉(fen)塵排(pai)放(fang)(fang),需(xu)配備(bei)(bei)復雜的(de)(de)氣(qi)體凈化(hua)(hua)(hua)系(xi)統(tong)。等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)在(zai)(zai)(zai)密閉(bi)環(huan)(huan)境中進(jin)行,反應(ying)產(chan)物(wu)(wu)(wu)可通(tong)(tong)過(guo)簡(jian)單過(guo)濾(lv)或催化(hua)(hua)(hua)分(fen)解處理(li)(li),廢(fei)氣(qi)排(pai)放(fang)(fang)量(liang)極(ji)低(di)(di)且成分(fen)無(wu)(wu)害(hai)(hai),有(you)(you)(you)效避免作(zuo)業(ye)環(huan)(huan)境與(yu)(yu)大氣(qi)污(wu)染(ran)(ran)。例如,金屬(shu)氧(yang)(yang)化(hua)(hua)(hua)物(wu)(wu)(wu)的(de)(de)揮(hui)發(fa)(fa)物(wu)(wu)(wu)經收集(ji)后可直接(jie)達(da)標排(pai)放(fang)(fang),減(jian)少(shao)對工(gong)人健康及周(zhou)邊環(huan)(huan)境的(de)(de)危害(hai)(hai)。###4.**資(zi)源循(xun)環(huan)(huan)與(yu)(yu)可持續(xu)(xu)發(fa)(fa)展**等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)對材料去除(chu)量(liang)可控性(xing)強(qiang)(qiang),加(jia)工(gong)精度高,可減(jian)少(shao)原(yuan)材料浪費(fei)。同時(shi),其(qi)工(gong)藝參數(shu)易于(yu)優化(hua)(hua)(hua),支持對鋁合金、鈦合金、不銹鋼等(deng)(deng)多種(zhong)材料的(de)(de)綠(lv)色處理(li)(li),無(wu)(wu)需(xu)頻(pin)繁更換耗材。從全(quan)生命(ming)周(zhou)期看(kan),該技術有(you)(you)(you)助于(yu)企業(ye)實現“減(jian)污(wu)降碳(tan)”目(mu)(mu)標,自(zi)(zi)動(dong)等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)設備(bei)(bei)價格(ge),符合歐(ou)盟(meng)RoHS、REACH等(deng)(deng)國際(ji)環(huan)(huan)保(bao)法規要(yao)求,提升(sheng)產(chan)品在(zai)(zai)(zai)綠(lv)色供(gong)應(ying)鏈中的(de)(de)競爭力。###結(jie)語等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)機(ji)通(tong)(tong)過(guo)技術創(chuang)新突破傳統(tong)工(gong)藝的(de)(de)環(huan)(huan)保(bao)瓶(ping)頸,自(zi)(zi)動(dong)等(deng)(deng)離(li)子(zi)(zi)(zi)(zi)拋(pao)(pao)(pao)光(guang)(guang)(guang)設備(bei)(bei)生產(chan)廠家,在(zai)(zai)(zai)降低(di)(di)污(wu)染(ran)(ran)排(pai)放(fang)(fang)、節(jie)約(yue)資(zi)源能(neng)(neng)(neng)(neng)源及保(bao)障職(zhi)業(ye)健康方(fang)(fang)面表現突出,為制造(zao)業(ye)綠(lv)色轉型提供(gong)了解決方(fang)(fang)案(an)。隨(sui)著(zhu)(zhu)環(huan)(huan)保(bao)政策趨嚴與(yu)(yu)碳(tan)中和(he)目(mu)(mu)標推進(jin),其(qi)應(ying)用(yong)(yong)前景(jing)將更加(jia)廣(guang)闊。
等(deng)(deng)(deng)離(li)子(zi)拋(pao)光(guang)機(ji)完全可(ke)(ke)以(yi)用(yong)(yong)(yong)(yong)于小(xiao)(xiao)(xiao)件(jian)(jian)(jian)(jian)(jian)(jian)產品的表(biao)(biao)(biao)面(mian)處(chu)(chu)理(li),自動等(deng)(deng)(deng)離(li)子(zi)拋(pao)光(guang)設(she)備(bei),且(qie)在(zai)小(xiao)(xiao)(xiao)件(jian)(jian)(jian)(jian)(jian)(jian)精(jing)密加工領(ling)域(yu)具有顯著優勢(shi)。以(yi)下是具體(ti)(ti)(ti)分析(xi):**1.技(ji)術原理(li)適(shi)配性**等(deng)(deng)(deng)離(li)子(zi)拋(pao)光(guang)通(tong)過電離(li)氣(qi)體(ti)(ti)(ti)產生高(gao)能等(deng)(deng)(deng)離(li)子(zi)體(ti)(ti)(ti),利用(yong)(yong)(yong)(yong)活(huo)性粒子(zi)與金屬表(biao)(biao)(biao)面(mian)的化(hua)學反應及物理(li)轟擊(ji)作(zuo)用(yong)(yong)(yong)(yong)去除微觀(guan)凸起。這(zhe)種非接觸式(shi)工藝對微小(xiao)(xiao)(xiao)零(ling)件(jian)(jian)(jian)(jian)(jian)(jian)(0.1-50mm)尤(you)為適(shi)用(yong)(yong)(yong)(yong),可(ke)(ke)處(chu)(chu)理(li)傳統機(ji)械拋(pao)光(guang)難以(yi)觸及的微孔、螺紋等(deng)(deng)(deng)復(fu)雜(za)結構(gou),避(bi)免(mian)工具磨損導致(zhi)的尺(chi)寸偏差。**2.優勢(shi)解(jie)析(xi)**-**零(ling)形(xing)變保障**:無機(ji)械壓力作(zuo)用(yong)(yong)(yong)(yong),可(ke)(ke)處(chu)(chu)理(li)厚度(du)(du)0.05mm的超(chao)(chao)薄件(jian)(jian)(jian)(jian)(jian)(jian)(如精(jing)密彈)-3D均勻處(chu)(chu)理(li):等(deng)(deng)(deng)離(li)子(zi)體(ti)(ti)(ti)可(ke)(ke)環(huan)繞工件(jian)(jian)(jian)(jian)(jian)(jian),實現(xian)盲孔、凹槽的拋(pao)光(guang)(Ra值可(ke)(ke)達0.02μm)-效(xiao)率(lv)經(jing)濟性:單次處(chu)(chu)理(li)數百個(ge)小(xiao)(xiao)(xiao)件(jian)(jian)(jian)(jian)(jian)(jian)僅需3-5分鐘,較手(shou)工拋(pao)光(guang)效(xiao)率(lv)提升(sheng)20倍以(yi)上-環(huan)保特性:使用(yong)(yong)(yong)(yong)中性電解(jie)液(ye),相比化(hua)學拋(pao)光(guang)減少90%廢液(ye)處(chu)(chu)理(li)成本**3.典型(xing)應用(yong)(yong)(yong)(yong)場(chang)景**適(shi)用(yong)(yong)(yong)(yong)于(手(shou)術鉗、鉆頭)、電子(zi)接插(cha)件(jian)(jian)(jian)(jian)(jian)(jian)(Type-C接口(kou)、SIM卡(ka)槽)、珠寶首飾等(deng)(deng)(deng)場(chang)景。某鐘表(biao)(biao)(biao)企業采(cai)用(yong)(yong)(yong)(yong)300W射(she)頻等(deng)(deng)(deng)離(li)子(zi)設(she)備(bei),成功將(jiang)擒縱(zong)輪表(biao)(biao)(biao)面(mian)粗(cu)糙度(du)(du)從Ra0.8μm降(jiang)至Ra0.05μm,顯著提升(sheng)機(ji)芯走時(shi)精(jing)度(du)(du)。**4.使用(yong)(yong)(yong)(yong)注意(yi)事項**-需定(ding)制治(zhi)具確保微小(xiao)(xiao)(xiao)件(jian)(jian)(jian)(jian)(jian)(jian)固定(ding)穩定(ding)性-建議搭(da)配超(chao)(chao)聲波清洗進行預處(chu)(chu)理(li)-對于異形(xing)件(jian)(jian)(jian)(jian)(jian)(jian)需優化(hua)氣(qi)體(ti)(ti)(ti)流(liu)速(推薦0.8-1.2m/s)-功率(lv)密度(du)(du)控制在(zai)0.3-0.6W/cm2避(bi)免(mian)過拋(pao)實踐數據(ju)顯示,自動等(deng)(deng)(deng)離(li)子(zi)拋(pao)光(guang)設(she)備(bei)廠家,采(cai)用(yong)(yong)(yong)(yong)脈沖式(shi)等(deng)(deng)(deng)離(li)子(zi)拋(pao)光(guang)可(ke)(ke)使微型(xing)軸(zhou)承(cheng)滾珠的圓度(du)(du)誤差從1.2μm改善至0.3μm,表(biao)(biao)(biao)面(mian)硬度(du)(du)同(tong)時(shi)提升(sheng)約15%。對于需要納米級精(jing)度(du)(du)的MEMS傳感器元件(jian)(jian)(jian)(jian)(jian)(jian),可(ke)(ke)配合氫混合氣(qi)體(ti)(ti)(ti)實現(xian)原子(zi)級表(biao)(biao)(biao)面(mian)平整。該技(ji)術現(xian)已成為精(jing)密微型(xing)零(ling)件(jian)(jian)(jian)(jian)(jian)(jian)加工的重要解(jie)決方案。
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