金屬輥(gun)(gun)(gun)(gun)(gun)(gun)壓(ya)成(cheng)(cheng)型機(ji)(ji)(ji)是一(yi)種通(tong)過多(duo)(duo)組輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)連(lian)續軋制(zhi)(zhi)將金屬帶材加(jia)工(gong)成(cheng)(cheng)特定(ding)截面形(xing)狀的設(she)備(bei)(bei)，其配件主要(yao)包括(kuo)以(yi)下幾大(da)類：1.**成(cheng)(cheng)型輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)組**由多(duo)(duo)組精(jing)密(mi)加(jia)工(gong)的輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)組成(cheng)(cheng)，按(an)加(jia)工(gong)順序分(fen)為(wei)預成(cheng)(cheng)型輥(gun)(gun)(gun)(gun)(gun)(gun)、精(jing)軋輥(gun)(gun)(gun)(gun)(gun)(gun)和定(ding)型輥(gun)(gun)(gun)(gun)(gun)(gun)。輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)通(tong)常采用(yong)(yong)高(gao)硬度(du)(du)合金鋼(gang)（如(ru)Cr12MoV）或(huo)(huo)碳化鎢材質，表面需(xu)高(gao)頻(pin)淬火處理以(yi)提(ti)升耐磨(mo)性(xing)。每組輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)包含(han)(han)(han)上下對輥(gun)(gun)(gun)(gun)(gun)(gun)，通(tong)過調整(zheng)輥(gun)(gun)(gun)(gun)(gun)(gun)縫控(kong)制(zhi)(zhi)成(cheng)(cheng)型精(jing)度(du)(du)。2.**傳(chuan)動(dong)(dong)系(xi)(xi)統(tong)(tong)(tong)組件**包括(kuo)主驅動(dong)(dong)電機(ji)(ji)(ji)（功(gong)率(lv)15-200kW）、減速機(ji)(ji)(ji)（齒輪(lun)(lun)箱或(huo)(huo)蝸輪(lun)(lun)蝸桿(gan)結構）、傳(chuan)動(dong)(dong)軸及(ji)聯軸器(qi)(qi)(qi)(qi)。部分(fen)機(ji)(ji)(ji)型采用(yong)(yong)伺(si)服(fu)電機(ji)(ji)(ji)配合行星減速機(ji)(ji)(ji)實(shi)現(xian)高(gao)精(jing)度(du)(du)速度(du)(du)同步，確保輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)間(jian)線速度(du)(du)一(yi)致。3.**機(ji)(ji)(ji)架與支(zhi)撐結構**主體為(wei)高(gao)強度(du)(du)鋼(gang)板(ban)焊接的龍門(men)式(shi)機(ji)(ji)(ji)架，厚度(du)(du)20-50mm，配備(bei)(bei)精(jing)密(mi)導(dao)軌和調距裝(zhuang)置(zhi)(zhi)（含(han)(han)(han)千分(fen)尺刻度(du)(du)）。軸承(cheng)(cheng)座采用(yong)(yong)鑄(zhu)鐵或(huo)(huo)鑄(zhu)鋼(gang)件，內(nei)(nei)置(zhi)(zhi)圓錐滾子軸承(cheng)(cheng)或(huo)(huo)雙列圓柱(zhu)軸承(cheng)(cheng)，可承(cheng)(cheng)受200-1000kN軋制(zhi)(zhi)力(li)。4.**潤滑與冷(leng)(leng)卻系(xi)(xi)統(tong)(tong)(tong)**包含(han)(han)(han)集中供油泵（壓(ya)力(li)0.3-0.8MPa）、油路分(fen)配器(qi)(qi)(qi)(qi)、銅質油管(guan)及(ji)噴(pen)嘴。冷(leng)(leng)卻系(xi)(xi)統(tong)(tong)(tong)多(duo)(duo)采用(yong)(yong)水冷(leng)(leng)循環裝(zhuang)置(zhi)(zhi)，配合輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)內(nei)(nei)部流道設(she)計，可控(kong)制(zhi)(zhi)輥(gun)(gun)(gun)(gun)(gun)(gun)溫在50-80℃范(fan)圍內(nei)(nei)。5.**控(kong)制(zhi)(zhi)系(xi)(xi)統(tong)(tong)(tong)**以(yi)PLC為(wei)（如(ru)西門(men)子S7-1200），集成(cheng)(cheng)HMI觸摸(mo)屏、編碼器(qi)(qi)(qi)(qi)（分(fen)辨(bian)率(lv)0.01mm）和壓(ya)力(li)傳(chuan)感(gan)器(qi)(qi)(qi)(qi)。具備(bei)(bei)參數存儲、故障(zhang)診斷和遠程(cheng)監(jian)控(kong)功(gong)能(neng)，部分(fen)機(ji)(ji)(ji)型配備(bei)(bei)激光測距儀實(shi)時監(jian)測成(cheng)(cheng)型精(jing)度(du)(du)。6.**輔(fu)助裝(zhuang)置(zhi)(zhi)**-開卷機(ji)(ji)(ji)：帶張(zhang)力(li)控(kong)制(zhi)(zhi)（磁粉制(zhi)(zhi)動(dong)(dong)或(huo)(huo)伺(si)服(fu)控(kong)制(zhi)(zhi)）-校(xiao)(xiao)平(ping)機(ji)(ji)(ji)構：5-11輥(gun)(gun)(gun)(gun)(gun)(gun)多(duo)(duo)軸校(xiao)(xiao)平(ping)單元(yuan)-導(dao)向(xiang)(xiang)裝(zhuang)置(zhi)(zhi)：可調式(shi)導(dao)衛板(ban)（硬質合金材質）-切斷單元(yuan)：液壓(ya)剪或(huo)(huo)飛鋸（切斷精(jing)度(du)(du)±0.5mm）-廢(fei)料回收系(xi)(xi)統(tong)(tong)(tong)：旋(xuan)風分(fen)離器(qi)(qi)(qi)(qi)+卷取(qu)機(ji)(ji)(ji)7.**安全防護(hu)裝(zhuang)置(zhi)(zhi)**包括(kuo)光電急停開關（響應時間(jian)≤0.1s）、機(ji)(ji)(ji)械式(shi)防護(hu)罩（厚度(du)(du)≥3mm鋼(gang)板(ban)）、過載保護(hu)裝(zhuang)置(zhi)(zhi)（壓(ya)力(li)繼電器(qi)(qi)(qi)(qi)設(she)定(ding)值±10%）及(ji)聲光報警系(xi)(xi)統(tong)(tong)(tong)。典型輥(gun)(gun)(gun)(gun)(gun)(gun)壓(ya)線配置(zhi)(zhi)需(xu)20-50組輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)，線速度(du)(du)通(tong)常為(wei)5-30m/min，加(jia)工(gong)厚度(du)(du)范(fan)圍0.3-6mm。定(ding)期維護(hu)需(xu)重點檢查輥(gun)(gun)(gun)(gun)(gun)(gun)輪(lun)(lun)磨(mo)損（徑向(xiang)(xiang)跳動(dong)(dong)≤0.02mm）、軸承(cheng)(cheng)游(you)隙（軸向(xiang)(xiang)間(jian)隙≤0.05mm）及(ji)傳(chuan)動(dong)(dong)系(xi)(xi)統(tong)(tong)(tong)同心度(du)(du)（偏差≤0.03mm/m）。

冷彎(wan)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)的報價(jia)涉及多維(wei)度因素，需根(gen)據客戶需求綜合(he)核算成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)。以下為影響報價(jia)的要(yao)素：###一、設備(bei)配(pei)(pei)置(zhi)與(yu)技術(shu)參數(shu)1.機(ji)(ji)型(xing)(xing)規(gui)格：標(biao)準機(ji)(ji)型(xing)(xing)價(jia)格在(zai)15萬-50萬元(yuan)(yuan)，定制(zhi)機(ji)(ji)型(xing)(xing)（如超寬幅或(huo)高(gao)強(qiang)度材料）可達2.成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)單元(yuan)(yuan)：每增(zeng)加(jia)1個成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)道次(ci)增(zeng)加(jia)成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)約2-3萬元(yuan)(yuan)，12道次(ci)設備(bei)比(bi)(bi)8道次(ci)高(gao)30%左(zuo)右3.驅動(dong)(dong)系(xi)統：伺服電機(ji)(ji)驅動(dong)(dong)比(bi)(bi)傳統機(ji)(ji)械傳動(dong)(dong)貴(gui)40%-60%，但節能25%以上(shang)4.控制(zhi)系(xi)統：PLC+觸摸(mo)屏基礎配(pei)(pei)置(zhi)約5萬元(yuan)(yuan)，增(zeng)配(pei)(pei)CCD檢測系(xi)統需加(jia)8-12萬###二(er)、部件成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)構成(cheng)(cheng)(cheng)(cheng)1.機(ji)(ji)架(jia)：Q235鋼(gang)材占比(bi)(bi)約25%，采用16Mn合(he)金鋼(gang)成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)提升35%2.傳動(dong)(dong)系(xi)統：進口(kou)減速機(ji)(ji)價(jia)格是國產的2-3倍(bei)3.軋輥(gun)組件：Cr12MoV材質軋輥(gun)比(bi)(bi)45#鋼(gang)貴(gui)80%，模具費占總(zong)價(jia)15%-20%###三、附加(jia)成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)項1.技術(shu)溢價(jia)：成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)工藝(yi)加(jia)價(jia)10%-15%2.安裝調試：國內安裝費約3-5萬元(yuan)(yuan)，海外項目另(ling)加(jia)30%服務(wu)費3.質保條款：3年全(quan)保比(bi)(bi)1年質保價(jia)格高(gao)8%-12%###四、市(shi)場浮動(dong)(dong)因素1.鋼(gang)材價(jia)格每上(shang)漲10%，整(zheng)機(ji)(ji)成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)增(zeng)加(jia)約6%2.旺季(ji)（3-5月）報價(jia)通常上(shang)浮5%-8%3.歐盟CE認(ren)證增(zeng)加(jia)8-12萬費用，滾軋成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)機(ji)(ji)工廠，ISO認(ren)證約3-5萬建議采購方提供具體材料參數(shu)（厚度0.5-6mm）、成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)速度（15-45m/min）、精度要(yao)求（±0.1mm-±0.5mm）等(deng)技術(shu)指標(biao)，供應商方可出具報價(jia)。常規(gui)回款周期(qi)為3:5:2（訂金:交貨:質保），批量采購（5臺(tai)以上(shang)）通常有8%-15%折扣。

冷彎成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)機(ji)加工(gong)流程是一(yi)種通(tong)(tong)過(guo)(guo)多道(dao)次(ci)輥壓(ya)將金屬帶材(cai)連續彎曲成(cheng)(cheng)(cheng)(cheng)特定(ding)截面形(xing)狀的(de)(de)工(gong)藝，廣泛(fan)應(ying)用(yong)于建筑(zhu)、汽車、家(jia)具(ju)(ju)等(deng)行業(ye)。其流程可(ke)(ke)分(fen)為以下步驟：1.**材(cai)料準備(bei)**選用(yong)符合要求的(de)(de)金屬卷(juan)材(cai)（如鋼、鋁(lv)、銅等(deng)），檢查表(biao)面平(ping)(ping)整(zheng)度與厚(hou)度公差。通(tong)(tong)過(guo)(guo)吊(diao)裝設備(bei)將卷(juan)材(cai)安(an)裝至(zhi)開卷(juan)機(ji)，調(diao)整(zheng)卷(juan)材(cai)中心線與機(ji)組(zu)(zu)軸線對齊，確保送料穩定(ding)性。2.**開卷(juan)與矯(jiao)平(ping)(ping)**開卷(juan)機(ji)勻速(su)釋放帶材(cai)，經矯(jiao)平(ping)(ping)輥組(zu)(zu)消除卷(juan)材(cai)內應(ying)力(li)及表(biao)面波浪變(bian)(bian)形(xing)。矯(jiao)平(ping)(ping)參數需根據材(cai)料厚(hou)度、硬度動態調(diao)整(zheng)，確保進(jin)(jin)(jin)入(ru)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)段的(de)(de)帶材(cai)平(ping)(ping)整(zheng)無(wu)褶皺。3.**輥壓(ya)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)**帶材(cai)依次(ci)通(tong)(tong)過(guo)(guo)多組(zu)(zu)精(jing)密排列的(de)(de)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)輥輪(lun)，每道(dao)輥組(zu)(zu)逐步改變(bian)(bian)材(cai)料截面形(xing)狀。輥輪(lun)設計需遵循漸進(jin)(jin)(jin)彎曲原(yuan)則(ze)，避(bi)免應(ying)力(li)集中導致(zhi)開裂。典型(xing)(xing)成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)過(guo)(guo)程包含預彎、側立成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)、閉(bi)口定(ding)型(xing)(xing)等(deng)階段，部分(fen)復雜(za)截面需15-30道(dao)次(ci)完成(cheng)(cheng)(cheng)(cheng)。4.**在線檢測(ce)與糾偏**成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)過(guo)(guo)程中采用(yong)激光(guang)傳感器(qi)或視覺系(xi)統實(shi)時(shi)監測(ce)截面尺寸，配合液(ye)壓(ya)伺服(fu)系(xi)統動態調(diao)整(zheng)輥輪(lun)間隙，補償材(cai)料回彈。同時(shi)通(tong)(tong)過(guo)(guo)糾偏裝置保持帶材(cai)行進(jin)(jin)(jin)軌(gui)跡居中，誤差控制在±0.5mm內。5.**定(ding)長切(qie)割**成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)后的(de)(de)型(xing)(xing)材(cai)經飛鋸或液(ye)壓(ya)剪斷機(ji)按(an)設定(ding)長度切(qie)割。高(gao)速(su)產(chan)線多采用(yong)伺服(fu)飛鋸，切(qie)割時(shi)與型(xing)(xing)材(cai)同步移動，切(qie)口平(ping)(ping)整(zheng)刺，生產(chan)效率可(ke)(ke)達60m/min。6.**收(shou)料與包裝**成(cheng)(cheng)(cheng)(cheng)品通(tong)(tong)過(guo)(guo)輸送輥道(dao)進(jin)(jin)(jin)入(ru)堆(dui)垛機(ji)，按(an)規格分(fen)類(lei)碼(ma)放。部分(fen)產(chan)線配備(bei)自動捆扎機(ji)，采用(yong)PE膜或鋼帶打(da)包，確保運輸過(guo)(guo)程防刮擦(ca)、防變(bian)(bian)形(xing)。該工(gong)藝具(ju)(ju)有材(cai)料利用(yong)率高(gao)（可(ke)(ke)達98%）、成(cheng)(cheng)(cheng)(cheng)型(xing)(xing)速(su)度快、可(ke)(ke)生產(chan)復雜(za)截面等(deng)優勢，配合數控系(xi)統可(ke)(ke)實(shi)現柔性化(hua)生產(chan)，滿足多品種小批(pi)量(liang)訂單需求。