C/Z100-300*3.0成(cheng)型(xing)(xing)機(ji)是一(yi)種(zhong)(zhong)冷彎成(cheng)型(xing)(xing)設(she)(she)備(bei)，C/z型(xing)(xing)鋼(gang)檀條(tiao)(tiao)成(cheng)型(xing)(xing)機(ji)工(gong)(gong)廠(chang)，專為生(sheng)(sheng)(sheng)產(chan)(chan)C型(xing)(xing)鋼(gang)、Z型(xing)(xing)鋼(gang)及其(qi)他(ta)異形(xing)(xing)截面(mian)金屬(shu)型(xing)(xing)材設(she)(she)計(ji)(ji)，其(qi)加(jia)工(gong)(gong)厚度(du)可(ke)達3.0mm，寬度(du)覆蓋100-300mm范圍。該設(she)(she)備(bei)憑借(jie)高精(jing)度(du)輥壓成(cheng)型(xing)(xing)技術、自(zi)動(dong)化(hua)控(kong)制(zhi)(zhi)系統及模塊化(hua)設(she)(she)計(ji)(ji)，廣(guang)泛(fan)應(ying)用(yong)(yong)于(yu)以(yi)下(xia)領域：1.**建(jian)筑(zhu)(zhu)鋼(gang)結構(gou)**作為加(jia)工(gong)(gong)設(she)(she)備(bei)，用(yong)(yong)于(yu)生(sheng)(sheng)(sheng)產(chan)(chan)輕鋼(gang)龍骨(gu)、檁條(tiao)(tiao)、墻梁(liang)等建(jian)筑(zhu)(zhu)承重(zhong)構(gou)件，C/z型(xing)(xing)鋼(gang)檀條(tiao)(tiao)成(cheng)型(xing)(xing)機(ji)生(sheng)(sheng)(sheng)產(chan)(chan)廠(chang)家，適(shi)用(yong)(yong)于(yu)工(gong)(gong)業廠(chang)房、倉儲(chu)中心(xin)、裝配(pei)式建(jian)筑(zhu)(zhu)等場景(jing)。其(qi)成(cheng)型(xing)(xing)精(jing)度(du)可(ke)保障建(jian)筑(zhu)(zhu)結構(gou)的(de)(de)(de)穩定性，3.0mm厚度(du)鋼(gang)材滿足中等跨度(du)建(jian)筑(zhu)(zhu)的(de)(de)(de)力學需求(qiu)(qiu)。2.**軌道交(jiao)通(tong)與(yu)(yu)汽車(che)制(zhi)(zhi)造**加(jia)工(gong)(gong)車(che)廂骨(gu)架(jia)(jia)、貨(huo)箱加(jia)強筋等部件，通(tong)過(guo)(guo)高速連續成(cheng)型(xing)(xing)提(ti)升生(sheng)(sheng)(sheng)產(chan)(chan)效率。設(she)(she)備(bei)對鍍鋅(xin)板、高強鋼(gang)的(de)(de)(de)適(shi)應(ying)性，可(ke)滿足防腐(fu)與(yu)(yu)輕量化(hua)需求(qiu)(qiu)。3.**倉儲(chu)物流系統**生(sheng)(sheng)(sheng)產(chan)(chan)重(zhong)型(xing)(xing)貨(huo)架(jia)(jia)立柱、橫梁(liang)等組件，3.0mm厚度(du)型(xing)(xing)材可(ke)承載高荷載，輥壓工(gong)(gong)藝確保尺寸一(yi)致性，適(shi)配(pei)自(zi)動(dong)化(hua)倉儲(chu)設(she)(she)備(bei)的(de)(de)(de)安裝精(jing)度(du)。4.**電力與(yu)(yu)通(tong)信工(gong)(gong)程**制(zhi)(zhi)造電纜橋(qiao)架(jia)(jia)、輸(shu)電塔架(jia)(jia)等產(chan)(chan)品，通(tong)過(guo)(guo)定制(zhi)(zhi)輥輪組實現U型(xing)(xing)、Ω型(xing)(xing)等異形(xing)(xing)截面(mian)加(jia)工(gong)(gong)，滿足線纜敷設(she)(she)的(de)(de)(de)標準化(hua)需求(qiu)(qiu)。5.**機(ji)械裝備(bei)與(yu)(yu)船舶制(zhi)(zhi)造**用(yong)(yong)于(yu)加(jia)工(gong)(gong)設(she)(she)備(bei)防護罩、船舶隔艙骨(gu)架(jia)(jia)等部件，支持(chi)不(bu)銹鋼(gang)、鋁(lv)合(he)金等多(duo)種(zhong)(zhong)材質(zhi)，適(shi)應(ying)復雜工(gong)(gong)況下(xia)的(de)(de)(de)耐腐(fu)蝕要(yao)求(qiu)(qiu)。該設(she)(she)備(bei)集成(cheng)自(zi)動(dong)送料、液壓切斷(duan)和實時糾偏系統，單(dan)機(ji)日產(chan)(chan)能可(ke)達10-15噸(dun)，顯(xian)著(zhu)降低加(jia)工(gong)(gong)成(cheng)本。其(qi)模塊化(hua)設(she)(she)計(ji)(ji)支持(chi)快速換(huan)型(xing)(xing)，可(ke)靈活應(ying)對多(duo)品種(zhong)(zhong)、小批量訂單(dan)，尤其(qi)適(shi)合(he)鋼(gang)結構(gou)工(gong)(gong)程、金屬(shu)制(zhi)(zhi)品及五金加(jia)工(gong)(gong)企(qi)業提(ti)升市場響應(ying)能力。通(tong)過(guo)(guo)優化(hua)輥壓工(gong)(gong)藝參數，還可(ke)拓展(zhan)至光伏支架(jia)(jia)、農(nong)業溫室(shi)骨(gu)架(jia)(jia)等新興領域，C/z型(xing)(xing)鋼(gang)檀條(tiao)(tiao)成(cheng)型(xing)(xing)機(ji)，體(ti)現廣(guang)泛(fan)的(de)(de)(de)行業適(shi)配(pei)性。

C/Z100-300*3.0成(cheng)(cheng)型(xing)機(ji)(ji)(ji)安裝(zhuang)指南（精(jing)簡版）一、前期準(zhun)(zhun)(zhun)備1.**場地要(yao)(yao)求**：確保(bao)安裝(zhuang)區域(yu)地面平(ping)整（水平(ping)度(du)(du)≤3mm/m），C/z型(xing)鋼(gang)檀條成(cheng)(cheng)型(xing)機(ji)(ji)(ji)生(sheng)產(chan)廠家，預(yu)留(liu)設備長寬+1m操作(zuo)空(kong)間，檢(jian)查電(dian)源（380V/50Hz）、氣(qi)源（0.6-0.8MPa）接口(kou)位(wei)(wei)置。2.**工(gong)具(ju)準(zhun)(zhun)(zhun)備**：5T叉車(che)、水平(ping)儀(yi)、扭力扳手(shou)（按說明書扭矩要(yao)(yao)求）、調(diao)試(shi)軟(ruan)件(jian)等。二、安裝(zhuang)流(liu)程1.**設備就(jiu)位(wei)(wei)**：-使(shi)用(yong)叉車(che)將主(zhu)(zhu)機(ji)(ji)(ji)與模具(ju)架分(fen)離(li)(li)運(yun)輸-底座加(jia)裝(zhuang)10mm減震膠墊(dian)，地腳螺栓預(yu)緊后(hou)保(bao)留(liu)2mm調(diao)整余量2.**機(ji)(ji)(ji)械(xie)組裝(zhuang)**：-主(zhu)(zhu)模組與送料機(ji)(ji)(ji)構軸線偏差≤0.1mm-液(ye)(ye)壓站(zhan)安裝(zhuang)距(ju)離(li)(li)主(zhu)(zhu)機(ji)(ji)(ji)≤3m，油(you)管U型(xing)彎半徑(jing)>5倍管徑(jing)-同步帶張緊力控制在(zai)80-100N（使(shi)用(yong)張力計(ji)檢(jian)測(ce)）3.**電(dian)氣(qi)連接**：-動(dong)力電(dian)纜截(jie)面積≥6mm2（銅芯）-PLC接地電(dian)阻≤4Ω，信號線采用(yong)屏蔽雙(shuang)絞線-安全光幕響應時間三(san)、調(diao)試(shi)校準(zhun)(zhun)(zhun)1.空(kong)載試(shi)運(yun)行：-主(zhu)(zhu)軸轉速梯度(du)(du)測(ce)試(shi)（300/600/900rpm各30min）-定(ding)位(wei)(wei)精(jing)度(du)(du)激光檢(jian)測(ce)（重復(fu)定(ding)位(wei)(wei)誤差≤±0.03mm）2.帶料測(ce)試(shi)：-初設參數(shu)為(wei)標稱(cheng)值的(de)(de)70%逐步提升-成(cheng)(cheng)型(xing)壓力梯度(du)(du)加(jia)載（20%/40%/60%/80%/100%）-首件(jian)檢(jian)測(ce)尺寸(cun)公(gong)差需達GB/T1804-m級(ji)四、注(zhu)意事項-液(ye)(ye)壓油(you)溫升控制：連續(xu)運(yun)行4小時溫升≤35℃-每日點檢(jian)導軌潤滑（鋰基(ji)脂NLGI2級(ji)）-每500小時更換過濾精(jing)度(du)(du)10μm的(de)(de)液(ye)(ye)壓濾芯（注(zhu)：具(ju)體參數(shu)請以設備銘(ming)牌及出廠說明書為(wei)準(zhun)(zhun)(zhun)，關鍵(jian)工(gong)序需廠家工(gong)程師現場指導）

C/Z型(xing)(xing)(xing)(xing)檀(tan)條(tiao)(tiao)(tiao)鋼(gang)結(jie)(jie)(jie)構(gou)設(she)備技(ji)(ji)術(shu)(shu)(shu)(shu)原理(li)C/Z型(xing)(xing)(xing)(xing)檀(tan)條(tiao)(tiao)(tiao)是冷(leng)彎薄壁型(xing)(xing)(xing)(xing)鋼(gang)結(jie)(jie)(jie)構(gou)中的(de)構(gou)件(jian)，其生產設(she)備技(ji)(ji)術(shu)(shu)(shu)(shu)原理(li)主要基(ji)于輥(gun)(gun)壓成(cheng)(cheng)型(xing)(xing)(xing)(xing)工藝(yi)(yi)與自動(dong)化(hua)控制(zhi)技(ji)(ji)術(shu)(shu)(shu)(shu)。C型(xing)(xing)(xing)(xing)檀(tan)條(tiao)(tiao)(tiao)呈'C'形開(kai)口截面，Z型(xing)(xing)(xing)(xing)檀(tan)條(tiao)(tiao)(tiao)為'Z'形閉口截面，兩(liang)者均(jun)通(tong)(tong)(tong)過(guo)(guo)連(lian)續(xu)冷(leng)彎成(cheng)(cheng)型(xing)(xing)(xing)(xing)工藝(yi)(yi)加工而(er)成(cheng)(cheng)。設(she)備系(xi)統(tong)由開(kai)卷機、導向(xiang)裝置、多組(zu)輥(gun)(gun)壓成(cheng)(cheng)型(xing)(xing)(xing)(xing)機組(zu)、自動(dong)切(qie)斷系(xi)統(tong)及(ji)智(zhi)(zhi)能控制(zhi)系(xi)統(tong)構(gou)成(cheng)(cheng)。技(ji)(ji)術(shu)(shu)(shu)(shu)原理(li)包含三個(ge)方面：1）漸(jian)進式(shi)輥(gun)(gun)壓成(cheng)(cheng)型(xing)(xing)(xing)(xing)技(ji)(ji)術(shu)(shu)(shu)(shu)：通(tong)(tong)(tong)過(guo)(guo)12-24組(zu)精密排列的(de)成(cheng)(cheng)型(xing)(xing)(xing)(xing)輥(gun)(gun)輪(lun)，將鋼(gang)帶（厚度(du)0.8-3.0mm）按預(yu)設(she)軌跡逐級(ji)彎曲(qu)，實(shi)現金屬材料塑性變(bian)形而(er)不改變(bian)材料性能。每個(ge)輥(gun)(gun)輪(lun)組(zu)完成(cheng)(cheng)特定(ding)角度(du)的(de)變(bian)形，終形成(cheng)(cheng)的(de)C/Z截面幾何形狀；2）智(zhi)(zhi)能閉環控制(zhi)技(ji)(ji)術(shu)(shu)(shu)(shu)：采用(yong)PLC+伺服系(xi)統(tong)實(shi)時(shi)監測成(cheng)(cheng)型(xing)(xing)(xing)(xing)速(su)度(du)（15-30m/min）、張緊力和切(qie)割精度(du)（±1mm），通(tong)(tong)(tong)過(guo)(guo)激光測距儀和壓力傳(chuan)感器實(shi)現動(dong)態補償；3）在(zai)線加工集成(cheng)(cheng)技(ji)(ji)術(shu)(shu)(shu)(shu)：在(zai)連(lian)續(xu)成(cheng)(cheng)型(xing)(xing)(xing)(xing)過(guo)(guo)程中同步完成(cheng)(cheng)自動(dong)沖孔（孔徑Φ9-Φ22）、切(qie)口及(ji)防腐處(chu)理(li)（鍍鋅(xin)層275g/m2）。設(she)備采用(yong)高強(qiang)(qiang)度(du)鋼(gang)材（屈(qu)服強(qiang)(qiang)度(du)≥345MPa）和優化(hua)截面設(she)計，使檀(tan)條(tiao)(tiao)(tiao)具有(you)高強(qiang)(qiang)重比（18-22kN·m/kg）和抗(kang)彎剛度(du)。Z型(xing)(xing)(xing)(xing)檀(tan)條(tiao)(tiao)(tiao)特有(you)的(de)斜(xie)卷邊設(she)計可(ke)提升(sheng)30%截面慣性矩，實(shi)現無檁(lin)條(tiao)(tiao)(tiao)的(de)大(da)跨度(du)布(bu)置（跨度(du)9m）。的(de)成(cheng)(cheng)型(xing)(xing)(xing)(xing)線速(su)度(du)匹(pi)配算法確保材料變(bian)形均(jun)勻，殘余應力降低40%，保證構(gou)件(jian)尺寸(cun)精度(du)（±0.5mm/m）。該(gai)技(ji)(ji)術(shu)(shu)(shu)(shu)通(tong)(tong)(tong)過(guo)(guo)模(mo)塊化(hua)輥(gun)(gun)輪(lun)組(zu)配置，可(ke)快速(su)切(qie)換C/Z型(xing)(xing)(xing)(xing)生產模(mo)式(shi)，滿足不同工程需(xu)求（檁(lin)距0.8-2.5m）。結(jie)(jie)(jie)合MES系(xi)統(tong)實(shi)現生產數據追溯，設(she)備稼動(dong)率可(ke)達92%以(yi)上，顯(xian)著提升(sheng)鋼(gang)結(jie)(jie)(jie)構(gou)制(zhi)造效率。