3D靴面(mian)定型(xing)(xing)(xing)(xing)(xing)(xing)機(ji)(ji)：以驅動(dong)制鞋(xie)業綠(lv)色(se)轉型(xing)(xing)(xing)(xing)(xing)(xing)在(zai)'雙(shuang)碳(tan)'戰略下(xia)，制鞋(xie)行(xing)業正加速向綠(lv)色(se)智(zhi)造(zao)(zao)轉型(xing)(xing)(xing)(xing)(xing)(xing)。3D靴面(mian)定型(xing)(xing)(xing)(xing)(xing)(xing)機(ji)(ji)作為(wei)(wei)新型(xing)(xing)(xing)(xing)(xing)(xing)智(zhi)能(neng)裝備(bei)(bei)，通(tong)(tong)過(guo)三維(wei)成型(xing)(xing)(xing)(xing)(xing)(xing)技(ji)術(shu)(shu)革(ge)新傳統制鞋(xie)工(gong)藝，在(zai)提(ti)(ti)升生(sheng)(sheng)產(chan)效(xiao)率的(de)同時，構(gou)建起(qi)貫(guan)穿(chuan)全(quan)(quan)流程的(de)環保節能(neng)體系(xi)(xi)，成為(wei)(wei)推動(dong)行(xing)業可(ke)持續發(fa)展(zhan)的(de)重要引擎。該設(she)備(bei)(bei)采用(yong)高精(jing)度3D掃(sao)描建模(mo)技(ji)術(shu)(shu)，通(tong)(tong)過(guo)數字化(hua)設(she)計(ji)實現'一次成型(xing)(xing)(xing)(xing)(xing)(xing)'，較傳統手工(gong)定型(xing)(xing)(xing)(xing)(xing)(xing)減(jian)少30%以上的(de)材(cai)料損(sun)耗。其搭載的(de)智(zhi)能(neng)溫控系(xi)(xi)統，運用(yong)紅外線定向加熱(re)(re)技(ji)術(shu)(shu)，能(neng)耗較傳統蒸汽定型(xing)(xing)(xing)(xing)(xing)(xing)降(jiang)低(di)45%，且全(quan)(quan)程無廢水廢氣排放(fang)(fang)。通(tong)(tong)過(guo)模(mo)塊化(hua)模(mo)具(ju)設(she)計(ji)，單臺設(she)備(bei)(bei)可(ke)適配80%以上鞋(xie)型(xing)(xing)(xing)(xing)(xing)(xing)開發(fa)需求，減(jian)少模(mo)具(ju)重復開發(fa)造(zao)(zao)成的(de)資源浪費(fei)。某運動(dong)品牌引入該設(she)備(bei)(bei)后，單條生(sheng)(sheng)產(chan)線年節約用(yong)電12萬度，減(jian)少皮革(ge)邊角料浪費(fei)超5噸。在(zai)綠(lv)色(se)發(fa)展(zhan)層面(mian)，3D靴面(mian)定型(xing)(xing)(xing)(xing)(xing)(xing)機(ji)(ji)支持生(sheng)(sheng)物基環保材(cai)料的(de)應(ying)用(yong)突破。其的(de)溫度壓力控制系(xi)(xi)統，可(ke)適配玉(yu)米纖維(wei)、再生(sheng)(sheng)聚酯等(deng)新型(xing)(xing)(xing)(xing)(xing)(xing)環保材(cai)料加工(gong)，推動(dong)行(xing)業材(cai)料革(ge)新。設(she)備(bei)(bei)配備(bei)(bei)的(de)能(neng)源回收裝置，能(neng)將(jiang)余(yu)熱(re)(re)轉化(hua)為(wei)(wei)其他(ta)工(gong)序所需熱(re)(re)能(neng)，實現能(neng)源梯級利用(yong)。據行(xing)業測算(suan)，電腦自動(dong)定型(xing)(xing)(xing)(xing)(xing)(xing)機(ji)(ji)定制，推廣(guang)該技(ji)術(shu)(shu)可(ke)使(shi)制鞋(xie)業整體碳(tan)排放(fang)(fang)降(jiang)低(di)18%-25%。當前，3D靴面(mian)定型(xing)(xing)(xing)(xing)(xing)(xing)機(ji)(ji)已通(tong)(tong)過(guo)歐盟CE環保認證，在(zai)福建、廣(guang)東(dong)等(deng)制鞋(xie)產(chan)業集(ji)群(qun)地實現規模(mo)化(hua)應(ying)用(yong)。隨(sui)著設(she)備(bei)(bei)智(zhi)能(neng)化(hua)程度持續提(ti)(ti)升，未來將(jiang)與5G物聯網深度結合(he)，構(gou)建從設(she)計(ji)到生(sheng)(sheng)產(chan)的(de)全(quan)(quan)鏈路綠(lv)色(se)智(zhi)造(zao)(zao)體系(xi)(xi)，為(wei)(wei)傳統制造(zao)(zao)業低(di)碳(tan)轉型(xing)(xing)(xing)(xing)(xing)(xing)提(ti)(ti)供(gong)創(chuang)新范本(ben)。這種技(ji)術(shu)(shu)革(ge)新不(bu)僅帶來經(jing)濟效(xiao)益，更(geng)彰顯(xian)了工(gong)業制造(zao)(zao)與生(sheng)(sheng)態保護(hu)的(de)和諧(xie)共生(sheng)(sheng)。

3D靴(xue)(xue)面(mian)定(ding)(ding)(ding)型(xing)(xing)(xing)機(ji)：革(ge)新(xin)制(zhi)鞋(xie)(xie)(xie)(xie)(xie)工(gong)藝(yi)的(de)(de)(de)智能(neng)(neng)解決方(fang)案在鞋(xie)(xie)(xie)(xie)(xie)履制(zhi)造領(ling)域，3D靴(xue)(xue)面(mian)定(ding)(ding)(ding)型(xing)(xing)(xing)機(ji)正(zheng)以顛(dian)覆性(xing)(xing)技術(shu)重塑(su)傳統(tong)(tong)制(zhi)鞋(xie)(xie)(xie)(xie)(xie)工(gong)藝(yi)。這(zhe)款(kuan)融合(he)(he)三(san)維(wei)建模(mo)、智能(neng)(neng)溫(wen)控和壓力傳感(gan)的(de)(de)(de)創(chuang)新(xin)設(she)(she)備(bei)(bei)，突破了傳統(tong)(tong)手(shou)工(gong)定(ding)(ding)(ding)型(xing)(xing)(xing)精度不(bu)足、效(xiao)率低(di)下的(de)(de)(de)瓶頸(jing)，為靴(xue)(xue)類產(chan)(chan)品(pin)帶(dai)來革(ge)命性(xing)(xing)的(de)(de)(de)品(pin)質提升。技術(shu)方(fang)面(mian)，該(gai)設(she)(she)備(bei)(bei)采(cai)用高精度三(san)維(wei)掃描系統(tong)(tong)，可(ke)快速獲取(qu)靴(xue)(xue)面(mian)立(li)體(ti)(ti)數(shu)(shu)據(ju)，通過AI算法(fa)自(zi)動(dong)(dong)生(sheng)(sheng)成(cheng)(cheng)優定(ding)(ding)(ding)型(xing)(xing)(xing)方(fang)案。熱壓成(cheng)(cheng)型(xing)(xing)(xing)模(mo)塊配(pei)備(bei)(bei)多區域獨立(li)溫(wen)控系統(tong)(tong)（50-180℃可(ke)調(diao)），結合(he)(he)柔性(xing)(xing)壓力傳感(gan)器陣列，能(neng)(neng)控制(zhi)不(bu)同(tong)部位(wei)的(de)(de)(de)成(cheng)(cheng)型(xing)(xing)(xing)壓力（0.5-8MPa）。相較(jiao)于(yu)傳統(tong)(tong)定(ding)(ding)(ding)型(xing)(xing)(xing)工(gong)藝(yi)，成(cheng)(cheng)型(xing)(xing)(xing)效(xiao)率提升300%，材料(liao)(liao)損耗降(jiang)(jiang)(jiang)低(di)45%，且(qie)能(neng)(neng)0.1mm級(ji)細微紋(wen)理(li)。實(shi)際應(ying)用中展(zhan)現(xian)出(chu)三(san)大(da)優勢：首先，支持72小時連續生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)工(gong)業(ye)級(ji)穩定(ding)(ding)(ding)性(xing)(xing)，單機(ji)日產(chan)(chan)能(neng)(neng)達1200-1500雙(shuang)；其(qi)次，自(zi)適應(ying)調(diao)節系統(tong)(tong)可(ke)兼容牛皮、羊皮、合(he)(he)成(cheng)(cheng)革(ge)等8大(da)類材料(liao)(liao)，滿(man)足馬丁靴(xue)(xue)、切(qie)爾西靴(xue)(xue)、雪地靴(xue)(xue)等20余種鞋(xie)(xie)(xie)(xie)(xie)型(xing)(xing)(xing)的(de)(de)(de)快速切(qie)換；更突破性(xing)(xing)地實(shi)現(xian)個(ge)性(xing)(xing)化定(ding)(ding)(ding)制(zhi)，通過參(can)(can)數(shu)(shu)化建模(mo)系統(tong)(tong)，電腦自(zi)動(dong)(dong)定(ding)(ding)(ding)型(xing)(xing)(xing)機(ji)出(chu)售，可(ke)在15分(fen)鐘內完成(cheng)(cheng)定(ding)(ding)(ding)制(zhi)鞋(xie)(xie)(xie)(xie)(xie)楦的(de)(de)(de)數(shu)(shu)據(ju)適配(pei)。在可(ke)持續發展(zhan)方(fang)面(mian)，設(she)(she)備(bei)(bei)采(cai)用余熱回(hui)收系統(tong)(tong)和節能(neng)(neng)型(xing)(xing)(xing)加熱模(mo)組(zu)，能(neng)(neng)耗較(jiao)傳統(tong)(tong)設(she)(she)備(bei)(bei)降(jiang)(jiang)(jiang)低(di)38%。特有的(de)(de)(de)低(di)溫(wen)定(ding)(ding)(ding)型(xing)(xing)(xing)技術(shu)（80℃）有效(xiao)減(jian)少皮革(ge)碳化風(feng)險，配(pei)合(he)(he)可(ke)循環(huan)使用環(huan)保模(mo)具，電腦自(zi)動(dong)(dong)定(ding)(ding)(ding)型(xing)(xing)(xing)機(ji)價位(wei)，幫助(zhu)廠商顯著降(jiang)(jiang)(jiang)低(di)生(sheng)(sheng)產(chan)(chan)碳足跡。目前該(gai)技術(shu)已獲ISO14001環(huan)保認證(zheng)，助(zhu)力企業(ye)構建綠色生(sheng)(sheng)產(chan)(chan)體(ti)(ti)系。前瞻性(xing)(xing)設(she)(she)計預(yu)留物聯網接(jie)口，可(ke)與MES生(sheng)(sheng)產(chan)(chan)系統(tong)(tong)無縫對(dui)接(jie)，實(shi)時監測設(she)(she)備(bei)(bei)OEE（綜(zong)合(he)(he)設(she)(she)備(bei)(bei)效(xiao)率）和工(gong)藝(yi)參(can)(can)數(shu)(shu)。隨著柔性(xing)(xing)制(zhi)造需(xu)求的(de)(de)(de)增長，這(zhe)項技術(shu)正(zheng)從品(pin)工(gong)坊向(xiang)規(gui)模(mo)化生(sheng)(sheng)產(chan)(chan)領(ling)域滲透，預(yu)計未來3年(nian)將(jiang)帶(dai)動(dong)(dong)制(zhi)鞋(xie)(xie)(xie)(xie)(xie)行(xing)業(ye)自(zi)動(dong)(dong)化率提升15個(ge)百(bai)分(fen)點，重新(xin)定(ding)(ding)(ding)義現(xian)代制(zhi)鞋(xie)(xie)(xie)(xie)(xie)工(gong)業(ye)的(de)(de)(de)質量標(biao)準與生(sheng)(sheng)產(chan)(chan)范式(shi)。

單(dan)(dan)熱(re)(re)(re)單(dan)(dan)冷(leng)(leng)靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)定(ding)(ding)型(xing)(xing)(xing)機(ji)：控(kong)制(zhi)(zhi)，打造靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)在制(zhi)(zhi)鞋(xie)工業中(zhong)，靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)定(ding)(ding)型(xing)(xing)(xing)是(shi)決定(ding)(ding)產品外(wai)觀(guan)品質(zhi)與(yu)穿著舒適(shi)度的(de)關鍵環(huan)(huan)節(jie)。單(dan)(dan)熱(re)(re)(re)單(dan)(dan)冷(leng)(leng)靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)定(ding)(ding)型(xing)(xing)(xing)機(ji)通(tong)過(guo)創新的(de)溫(wen)控(kong)技(ji)術(shu)(shu)和智能(neng)系統(tong)，實現了對定(ding)(ding)型(xing)(xing)(xing)工藝的(de)全流程把控(kong)，成(cheng)為(wei)鞋(xie)靴(xue)(xue)(xue)(xue)(xue)制(zhi)(zhi)造的(de)理(li)想設(she)備(bei)。該設(she)備(bei)采用(yong)模(mo)(mo)(mo)(mo)(mo)塊化(hua)設(she)計，由加熱(re)(re)(re)定(ding)(ding)型(xing)(xing)(xing)模(mo)(mo)(mo)(mo)(mo)塊、快(kuai)(kuai)速冷(leng)(leng)卻模(mo)(mo)(mo)(mo)(mo)塊及智能(neng)控(kong)制(zhi)(zhi)系統(tong)構成(cheng)。加熱(re)(re)(re)系統(tong)配(pei)備(bei)高精度溫(wen)控(kong)裝置，可在50-200℃范圍內實現±1℃的(de)溫(wen)度波動(dong)控(kong)制(zhi)(zhi)，配(pei)合(he)均勻(yun)熱(re)(re)(re)風循(xun)環(huan)(huan)技(ji)術(shu)(shu)，確保皮(pi)(pi)革、合(he)成(cheng)革等材(cai)料(liao)在加熱(re)(re)(re)過(guo)程中(zhong)均勻(yun)受熱(re)(re)(re)，消除(chu)局(ju)部過(guo)熱(re)(re)(re)導致(zhi)的(de)材(cai)質(zhi)硬化(hua)或色(se)差問題。冷(leng)(leng)卻模(mo)(mo)(mo)(mo)(mo)塊采用(yong)強制(zhi)(zhi)風冷(leng)(leng)與(yu)水冷(leng)(leng)雙模(mo)(mo)(mo)(mo)(mo)式(shi)，可在30秒(miao)內將定(ding)(ding)型(xing)(xing)(xing)模(mo)(mo)(mo)(mo)(mo)具(ju)從高溫(wen)降至40℃以下，通(tong)過(guo)急(ji)速冷(leng)(leng)卻鎖定(ding)(ding)材(cai)料(liao)分子結構，有效(xiao)防止(zhi)靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)回彈變形(xing)。智能(neng)控(kong)制(zhi)(zhi)系統(tong)是(shi)設(she)備(bei)的(de)優(you)勢所在，搭載(zai)PLC+觸摸屏人機(ji)界面(mian)(mian)，支持溫(wen)度、壓力、時間(jian)三軸聯動(dong)編(bian)程。操作者可針對不同材(cai)質(zhi)（牛皮(pi)(pi)、PU、超纖等）和靴(xue)(xue)(xue)(xue)(xue)型(xing)(xing)(xing)（高筒靴(xue)(xue)(xue)(xue)(xue)、馬丁靴(xue)(xue)(xue)(xue)(xue)、雪地靴(xue)(xue)(xue)(xue)(xue)等）預設(she)20組(zu)工藝參數，北京(jing)電(dian)腦自動(dong)定(ding)(ding)型(xing)(xing)(xing)機(ji)，系統(tong)自動(dong)識(shi)別模(mo)(mo)(mo)(mo)(mo)具(ju)型(xing)(xing)(xing)號并匹配(pei)佳(jia)定(ding)(ding)型(xing)(xing)(xing)曲線。壓力傳感器實時監測(ce)定(ding)(ding)型(xing)(xing)(xing)壓力，動(dong)態調節(jie)氣動(dong)裝置輸出，確保靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)與(yu)模(mo)(mo)(mo)(mo)(mo)具(ju)實現零(ling)間(jian)隙貼合(he)，同時避免過(guo)度擠(ji)壓導致(zhi)材(cai)質(zhi)損傷。實際(ji)應(ying)用(yong)表明，該設(she)備(bei)可使靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)定(ding)(ding)型(xing)(xing)(xing)效(xiao)率(lv)(lv)提升(sheng)40%，產品良品率(lv)(lv)達98%以上(shang)。成(cheng)型(xing)(xing)(xing)的(de)靴(xue)(xue)(xue)(xue)(xue)面(mian)(mian)線條流暢，折痕清(qing)晰，且(qie)能(neng)保持皮(pi)(pi)革天然紋理(li)與(yu)彈性。雙模(mo)(mo)(mo)(mo)(mo)溫(wen)控(kong)技(ji)術(shu)(shu)較傳統(tong)設(she)備(bei)節(jie)能(neng)25%，配(pei)合(he)快(kuai)(kuai)換(huan)模(mo)(mo)(mo)(mo)(mo)具(ju)系統(tong)，可滿(man)足(zu)小批量定(ding)(ding)制(zhi)(zhi)化(hua)生產需求。目(mu)前(qian)該機(ji)型(xing)(xing)(xing)已廣(guang)泛(fan)應(ying)用(yong)于工裝靴(xue)(xue)(xue)(xue)(xue)、時尚(shang)女靴(xue)(xue)(xue)(xue)(xue)及特種功能(neng)靴(xue)(xue)(xue)(xue)(xue)制(zhi)(zhi)造領(ling)域，成(cheng)為(wei)鞋(xie)企提升(sheng)產品附(fu)加值(zhi)的(de)技(ji)術(shu)(shu)裝備(bei)。